Integrity-focussed, risk-based, external corrosion management.

1
ECM Metacor overview

• Integrity-focussed, risk-based, external
  corrosion management.

2
Our Role

• Documented scheme for control and management of
  external corrosion risks.
• Integrated external corrosion management and
  integrity.
• Prioritised coatings, insulation and PFP
  maintenance scopes.
• Packaged information necessary for informed
  decision making and budget justification.

3
Key features

• Integrity-focussed
• Affordable (phased, low cost start-up and
  maintenance)
• Auditable line of sight from Safety Case to
  activity
• Justifiable, clear, costed plans
• Flexible (what ifs)
• Optimised strategy and budget costs

4
Services

• Nace Qualified Inspectors
• ECM has the largest pool of Nace-certified/qualifi
  ed inspectors in Europe.
• Painting Project Managers
• ECM supplies project managers and co-ordinators
  for major painting programs.
• One Stop Shop
• ECM supplies a one stop shop for the management
  of painting maintenance, from producing the
  scope, through prequalification and selection of
  materials and contractor, to managing the project
  through to completion on time and budget.
• Specifications, Consultancy and Verification
• ECM writes corporate painting specifications,
  advises on specific external corrosion problems
  and can verify specific external corrosion
  control systems to ensure they meet the clients
  needs.

5
The Metacor Tool
Standing Data Library (non aligned) Service /
Purpose Criticality (Client) Paint
Systems Corrosivity Zones

• Metacor has
• five major elements
• Criticality processing
• Worksite information
• Condition information
• Planning
• Web delivery/update

Client
Asset(s)
Work Area Group (optional)
Condition (readings etc.)
Planning Engine
Work Area (required)
Item Parts (elements)
Item Part Collection (optional
Scenarios and plans
Anomalies
6
Metacor contains information on

• Client, asset, location
• Asset divided into work areas/groups
• Item Part technical information
• Condition information
• Corrosivity zones (incl. corrosion rates)
• Service codes (e.g. primary steel)
• Paint systems/costs
• Observations/anomalies
• Coating plans and scenarios

7
Item Part Information

• Location
• Type
• Coating
• Design info
• Probability
• Consequence

8
Criticality Processing

• Probability of failure is related to the
  elements tolerance to external corrosion related
  to required life
• Consequence of failure in terms of harm (persons
  or environment) and cost
• Combined in a simple matrix to give the
  criticality rating

Matrix Matrix Consequence of Failure Consequence of Failure Consequence of Failure
Matrix Matrix High Low NS
Probability of Failure High 4 3 0
Probability of Failure Low 2 1 0
Probability of Failure NS 1 0 0
The matrix is weighted in favour of the
Consequence rating.
N.B. In this context, failure is taken to be loss
of fitness for purpose (i.e. the potential for
failure).
9
Condition

• Coatings condition
• Material Loss
• Observation (anomaly)
• Photos, documents, drawings

10
Planning (settings and choices)
Plan settings

• Least cost
• Least interventions
• Least metal loss
• Most coating life
• Appearance critical (e.g. for attracting 3rd
  party customers)

11
Stage 1- Choosing Strategy

• Set criticality criteria (Client or Metacor)
• Set integrity criteria (i.e. corrosion allowance,
  corrosion allowance diminution allowed)
• Produce alternatives (e.g. little and often, big
  hit etc.)
• Review and make decision on strategic approach to
  maintenance

or
12
Stage 2 Optimising Strategy

• Establish extent of maintenance required
• Optimise chosen strategy
• Build budget
• Produce listing and graphs for review.
• Present plans for review and approval.

13
Stage 3 Executing Strategy

• Final optimisation (e.g. opportunistic access
  availability etc.)
• Package into Detailed Work Scope Packs - logical
  work chunks for effective communication,
  management control.
• Define execution and quality specifications

14
Stage 4 - Managing Strategy

• Load to MetacorWeb for
• Progress reporting/record as work completed
  versus planned.
• Remote access (onsite and contractor)
• Upload of quality and inspection
  documents/photos.
• Anomaly and condition reports

15
Maintenance update
16
Benefits

• Safety
• Less corrosion-related failures
• Less offshore ad-hoc labour
• Knowledge of risks to asset, environment and
  personnel

17
Benefits

• Cost reduction
• Less wasted painting costs clear, focussed
  scope
• Less administration clear management/scope
  development and budgeting
• Less logistics focussed deployment not
  scattered.
• Less engineering assessment demonstrate
  knowledge of condition
• Less corrosion-related repairs

18
ECM Metacor overview

• Integrity-focussed, risk-based, external
  corrosion management.