SMARTLINE

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SMARTLINE
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WHY 4X1 ?

• Less space requirement

• Fast make ready time

• Less power consumption.

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WHY 4X1 ?
Page capacity and plate requirements for one
printing tower
Press format 2/1
2/2
4/1
4/2 6/2
Plates per
tower 16
32 32
64
96 Pages produced with
full web Straight Broadsheet
4 4
8
8
12 Tabloid
8 8
16
16
24 Collect Broadsheet
-
8 -
16
24 Tabloid
-
16 -
32
48
Blanket clamping system
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WHY 4X1 ?
60,000
60,000
96
2/1 2/2 2/2 4/1
Straight only eg FRONTLINE
192
60,000
60,000
Straight
30,000
96
Collect
70,000
96
Straight Only egSMARTLINE
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SMARTLINE
Specifications

• Web width 1400 mm
• Cut off 546 mm
• Speed 70,000 IPH
• Non printing gap 7 mm
• Plate lock up Narrow gap
• Blanket lock up Micro gap
• Metal back blankets
• 3-race bearings for plate blanket cylinders
• Max.web dia. 1270 mm (50)

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SMARTLINE
Features

• Arch Reverse arch cyl.arrangement
• Box side wall at SII,Plate wall at SI
• Shaftless infeed outfeed system for all webs
• Three - web provision for all towers
• CE compliance safety covers
• Auto Blanket washers (optional)
• Field - bus pneumatic system
• Web severer at entry and exit position of each web

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SMARTLINE
Features

• H type modules
• Single circum. plate cylinder
• Double circum.blanket cylinder
• Shaftless drive 4 motors/tower
• Remote register , close loop
• Auto webbing up 20 m/min
• PLC controls
• Single touch plate loading positioning.
• Web brake detectors at entry and exit of each web
• Antiwrapping system at exit of each tower
  Inertia roller

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SMARTLINE
Features

• Single level access to each print station.
• Easy to operate and control.
• Safety guards and covers for operator protection.
• Motorised Anti fan out device(Bustle wheels).
• Two level platforms for tower.
• Concave roller at entry of each web.
• Individual impression on-off for both blanket
  cylinders.
• Precision- class cylinder gears for smooth
  running.

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SMARTLINE
PRECISION CYLINDERS
PLATE AND BLANKET CLAMPING SYSTEM. CYLINDER
BEARINGS
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SMARTLINE
Features

• 10- roller ink train with 2 forme rollers.
• Manucolor Inkduct CIP3 Compatible
• Ink duct roller drive with tracking for ink water
  balance.
• Pneumatically operated washing device from
  central console.
• Pneumatically operated ink silencing from central
  console.

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SMARTLINE
Features

• 3- roller Spray dampening system.
• OEM Spray bars.
• Eight individually controlled spray nozzles per
  bar.
• Pneumatically operated forme roller
• Tracking facility for optimum ink - water
  balance.
• Automatic dampening solution mixing unit Damp.
  solution temp.10-14 degree Celsius.
• Pressure control valve for constant feed line
  pressure.
• Fine filter for dampening solution feed line.
• Manual over- dampening facility.

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• 1. Dampening roller 2. Oscillating roller
• 3. Damp. form roller 4. Plate cylinder
• 5. Blanket cylinder 6. Spray bar

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SMARTLINE

• Manucolor screw type remote inking system.
• Zone wise laser cut blades.
• 10 zones per page
• Manual overriding facility.
• LCD touch screen display.
• Off-line presetting.
• Ink dividers available.
• Percentage wise color profile modification
  individually or as a group.
• Copy or swap color profiles between fountains.

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SMARTLINE
Features

• 233 JAW FOLDER
• Shaftless drive system
• Folder can handle 6 double-width webs
• Webs from both formers can be passed to both
  folders simultaneously (double delivery) or
  either of the two folders.
• On-the- run Cylinder dia.increment and fold
  adjustment facility.
• CE compliance safety covers
• Central adjustment of folding jaws as per product
  thickness.
• Options like balloon former,third fold,cross
  perforation,longitudinal perforation gluing and
  stitching.

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SMARTLINE
SUPERSTRUCTURE

• Shaftless drive system One motor per slitter
  roller.
• Shaftless draw roller for each web
• Air cushioned turner bars.
• Air cushioned pony bars.
• CE compliance safety covers
• Cut off control scanners for each web.
• Bay window for positioning the web at different
  levels.
• Linear cut off control for each web.

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SMARTLINE
Electrical Features

• AC Servo Shaftless drive for each Stack and
  Folder.Drive synchronisation through
  FOC(Simolink).
• Shaftless infeed outfeed systems for all webs
• Distributed PLC control system with remote
  networking(profibus Ethernet.)
• Fieldbus communication network for pneumatic
  controls.
• Remote ink zone and register control.
• Press controls through Touch panels.
• CE complied electrical scheme

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SMARTLINE
Electrical Features

• Integration of OEM controls through Centralised
  touch panel.
• Prewired electricals in the respective aggregate.
• CIP 3 Compatible ink zone control system
• Centralised access for all press functions,
  Individual controls from respective aggregates.
• Single touch plate loading positioning.
• Press management system for interlinking data of
  prepress,press post press for MIS generation.

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SMARTLINE

• Four AC Servo motors per tower.
• Tower Infeed and outfeed rollers, with AC Servo
  motors per web.
• AC Servo motor for slitter roller.
• AC Servo motor for draw rollers in
  superstructure.
• AC Servo motor for RTF roller.
• AC Servo motor for three sets of nip rollers(
  between formers folder module)
• AC Servo motor for Folder module.

SHAFTLESS DRIVE SYSTEM
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SMARTLINE
WEB THREADING SYSTEM

• Snake type web threading system.
• Speed 20 meter per minute.
• Web threading from paster to Superstructure
• Threading / Track selection from centralised
  control console.
• Web holding in magnetic foil and it is hooked
  to snake type chain.
• Pneumatic operated diverters for different
  production requirements.

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SMARTLINE
OEM PASTER

• Max.web width 1720 mm.
• Core AC drive for web tensioning.
• Two full reels of dia.1270mm can be handled at a
  time.
• Minimum splice dia.450 mm
• Pneumatically actuated chucks for reel holding.
• Pneumatic brakes for E-stop.
• AC drive for Folder module.
• Easy reel loading directly from floor, loading
  and unloading from same side.

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SMARTLINE
Print Unit Modules A world of Possibilities
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SMARTLINE
TYPICAL CONFIGURATION LAYOUT
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SMARTLINE
TYPICAL CONFIGURATION LAYOUT