CNC Machining Cell Advantages

1

• CNC Machining Cell Advantages
• Reduce / Eliminate set-up time on repeat orders
• Accommodates unscheduled demand
• Allows for smaller run quantities with stabilized
  costing
• Consistent quality and repeatability through
  automation

2
Basic Cell Operation
Robot manages the pallets per the programmed run
schedule. Moves them from the ready pool to the
machining station and load / set up station.
Load / Set Up Port
Machining Station
1
Robot
2
3
4
5
6
Pallet Pool
3
Basic Cell Operation
Load / Set Up Port
Machining Station
Each Pallet can be programmed to run a different
part using the library of machine dedicated
tooling.
P/N 151617
P/N 123456
Robot
P/N 78910
P/N 111214
P/N 181920
P/N 212223
Pallet Pool
4
Basic Cell Operation
Load / Set Up Port
Machining Station
Multiple P/Ns or groups of parts can be assigned
to a pallet(s) to run kits together.
P/N XXXXX
P/N XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
Robot
P/N 78910
P/N 111214
P/N 181920
P/N XXXXX
P/N XXXXX
P/N XXXXX
P/N XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
Pallet Pool
5
Basic Cell Operation
Load / Set Up Port
P/N 151617
P/N XXXXX
XXXXX
XXXXX
XXXXX
Robot
P/N 78910
P/N 111214
P/N 181920
P/N 212223
Pallet Pool
6
Basic Cell Operation
Load / Set Up Port
The Pallet rotates inside the machine to complete
all sides of the part
P/N 151617
Robot
P/N 78910
P/N 111214
P/N 181920
P/N 212223
Pallet Pool
7
Basic Cell Operation
Load / Set Up Port
Machining Station
As ready pallets are runningparts are changed
and set-ups are performed at the Load Port
Robot
P/N 78910
P/N 111214
P/N 181920
P/N XXXXX
P/N XXXXX
P/N XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
XXXXX
Pallet Pool
8

• Makino A51 Machining Cell
• 22 Machining Cube
• 219 Tool Magazine
• 24 Pallets
• 12,000 RPM
• Dynamic Scheduling

9

• CNC Machining Cell Advantages
• Reduce / Eliminate set-up time on repeat orders
• Lower per Part Cost over time
• Set-ups are done while other parts are being run
  eliminating idle time normally charged against
  the job

10

• CNC Machining Cell Advantages
• Reduce / Eliminate set-up time on repeat orders
• Lower per Part Cost over time
• Accommodates unscheduled demand
• Shorter Lead Times
• Prioritizing in new jobs does not interrupt the
  flow of existing work

11

• CNC Machining Cell Advantages
• Reduce / Eliminate set-up time on repeat orders
• Lower per Part Cost over time
• Accommodates unscheduled demand
• Shorter Lead Times
• Allows for smaller run quantities with stabilized
  costing
• Reduced Inventory and Liability
• ECO Flexibility
• Shorter Lead Times on Kits
• Parts can be run in quantities to match the
  production schedule

12

• CNC Machining Cell Advantages
• Reduce / Eliminate set-up time on repeat orders
• Lower per Part Cost over time
• Accommodates unscheduled demand
• Shorter Lead Times
• Allows for smaller run quantities with stabilized
  costing
• Reduced Inventory and Liability
• ECO Flexibility
• Shorter Lead Times on Kits
• Consistent quality through automation
• Machine generated tolerance control

13

• Cell Advantages verses Overseas Outsourcing
• Reduce / Eliminate set-up time on repeat orders
• Lower per Part Cost over time
• Accommodates unscheduled demand
• Shorter Lead Times
• Allows for smaller run quantities with stabilized
  costing
• Reduced Inventory and Liability
• ECO Flexibility
• Shorter Lead Times on Kits
• Consistent quality through automation
• Machine generated tolerance control

14

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