INTERLOCK PLUS Key features

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INTERLOCK PLUSKey features
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INTERLOCK PLUS
New IL PLUS
Old InterLock
Two ferrule styles 4WS ? M01500 6WS ?
M01600 M01800
One insert style
New IP (Interlock Plus) and old IL design NOT
COMPATIBLE Ferrule Inserts Interlock Plus
Interlock Plus Interlock Interlock
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INTERLOCK PLUS
FITTING DETAILS
Increase internal diameter
Negative grooves
Different IL trap area
FREE CUTTING STEEL LEAD FREE
Flat tail termination
O-Ring seat (optional O-Ring for OEM Application)
O-R seat acc .to ISO-SAE
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INTERLOCK PLUS
KEY FEATURES

• Easier mounting rubber friendly negative groove
  insert profile
• High resistance to severe working conditions and
  impulse performance with cold restarts PATENTED
  Optional additional O-Ring on insert
• Lower pressure losses up to 15 (fitting bore
  increased on DN 19, 25, 31, 38)
• ISO style O-Ring groove better sealing and
  universal compliance with international
  specifications (including SAE)
• Easier installation with counter spanner, thanks
  to increased counter hexagon length
• Lead-free steel ecological compatibility,
  recycling, projected to future requirements,
  compliant to new coming legislations and relevant
  OEMs requirements, e.g. Komatsu
• Lower sensitivity to crimping diameter variations
  in proximity of defined crimping diameter,
  compared to old IL
• Increased corrosion resistance (up to 300 hours
  before white rusting in insert body according to
  ASTM B117 method)

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INTERLOCK PLUS
KEY FEATURES

• Larger product range of termination ends
• Improved system new IP fitting new NBR tube,
  design hose-fitting integrated
• Better suitability of NBR tube for heavy duty
  wire spiral hoses (improved chemical
  compatibility with oils)
• Increased fatigue performance in severe long term
  applications
• Future Range Vision new InterLock Plus will
  substitute also Xtralock, to have a new unique
  reliable and cost saving solution also for
  Diamondspir
• InterLock Plus lab tested up to 2 million impulse
  cycles with GoldenISO/45 LongLife
• Same pricing policy no increase of costs, rather
  of performance

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INTERLOCK PLUS
OPTIONAL O-RING

• NBR rubber, 90 ShA

• To be used only in presence of relevant thermal
  excursions between very low and very high
  temperatures
• To improve performance in severe testing with
  cold start
• Optional O-Ring to be bought and installed by
  assemblers

PATENTED
O-Ring seat (optional O-Ring for OEM Application)
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INTERLOCK PLUS
INSERT BORE COLLAPSE

• Insert bore collapse ranges confirmed equivalent
  to old InterLock
• New gauges GO NO-GO for the insert collapse
  measurement, in fact bore ID on DN 19, 25, 31,
  38 are different compared to old IL range

New values
INTERLOCK PLUS INTERLOCK PLUS INTERLOCK PLUS
SIZE NO-GO GO
1/4" -   -
3/8"  -  -
1/2"  -  -
5/8"  10,90  10,05
3/4"  13,30  12,35
1"  18,05  17,00
1-1/4"  23,35  22,25
1-1/2"  29,30  28,15
2"  39,00  37,70
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INTERLOCK PLUS
TERMINATION ENDS RANGE EXTENSION

• WIDE RANGE OF SUPERCAT FLANGES, ALSO ODD ANGLES
  90 LONG DROPS
• LIEBHERR-TEREX RANGE
• XTRAFLANGES (TORIC PROFILE), STRAIGTH, 90 45
  ELBOWS (UP TO 560 BAR)
• NEW HEAVY DUTY FLANGE ISO 6162-2 / SAE J518 CODE
  62 COMPATIBLE (UP TO 560 BAR)
• WELDING TAIL
• METRIC FEMALES SWEPT ELBOWS 45 90 LONG DROP

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INTERLOCK PLUS
CODES CORRESPONDANCE TABLE
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INTERLOCK PLUS
FLANGE RANGE
Flange type New Manuli name
SAE 3000 (code 61) ISO/SAE Code 61 FLANGE (35 to 21 MPa)
SAE 6000 (code 62) ISO/SAE Code 62 FLANGE (42 MPa)
Liebherr/Terex style (compatible ports SAE code 62, bolts ISO class 10.9) FLANGE PLUS (up to 56 MPa)
XTRAFLANGE (compatible ports SAE code 62) XTRAFLANGE (up to 56 MPa)
CAT SUPERCAT
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INTERLOCK PLUS
FLANGE RANGE
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INTERLOCK PLUS
XTRAELBOWS

• Special elbows over 90
• Solid piece
• Any angle possible
• High pressure and robustness

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INTERLOCK PLUS
PHASE-IN and PHASE-OUT PROCESS

• Interlock Plus can be ordered effective from 1st
  April 2010
• (also via web)
• Fast movers references will be already available
  on stock effective from 1st April 2010
• Interlock phase out will last 6 months (up to
  30.09)
• Old Interlock will be available on Manuli On-Line
  store till 30.06
• Starting from 01.07 all orders on old Interlock
  will be subject to analysis on stock availability.