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AUTOSHOP TOOLS

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Title: AUTOSHOP TOOLS


1
AUTOSHOP TOOLS
2
TOOLS- What brand should I buy?
3
Tool Material- high strength alloy steel, should
be light and easy to use in tight quarters, not a
bulky tool, slim and properly designed for your
hand.
4
  • Quality Tools are heated treated.
  • Machine to a close tolerance.
  • A 3/4 opening is a 3/4.
  • Sharp edges are removed.
  • Tools are polished
  • Good lifetime guarantee.

5
In buying tools you get what you pay for
6
Tips to Remember
  • 1. KEEP YOUR TOOLS CLEAN
  • 2. Separate cutting tools
  • 3. Lightly oil any tool that might rust
  • 4. Delicate measuring tools- keep in protective
    containers, such as micrometers etc.
  • 5. Mark your tools with Drivers license. Put
    Name license Number on all tools

7
Major brands of Quality hand tools Snap On,
Craftsman, S-K Wayne, Matco, Mac, Proto,
Master Mechanic
8
When working in the shop
  • Always wear safety glasses or a full face shield

9
Screw drivers
  • Flat blade and Phillips
    the two most
    common ends

10
Screw drivers
  • Flat blade - conventional - blade should fit slot
    snug and be the same width

11
Screw drivers
  • Screwdrivers are classed in size of shank such as
    3/16, 1/4, 5/16, and length of shank such as 2",
    4", 6". Some manufactures take length of shank
    and handle. Normally just the shank is measured.

12
Stubby Screw drivers
  • Handles come in different shapes to get better
    torque on screw

13
Screw drivers
  • Phillips 0, 1, 2, 3, 4

14
Screw drivers
  • Allen or Hex tip

15
Screw drivers
  • Square Drive Use on RVs
  • Torx

16
Screw drivers
  • Offset

17
(No Transcript)
18
Screw drivers
  • Some shanks are square so you may apply a wrench
  • Don't misuse you screwdrivers by prying and
    beating on them
  • If you must, have a couple of old beat up ones in
    your tool box
  • If holding small object in hand do not run
    screwdriver through hand
  • Screwdriver handles are not insulated

19
Screw drivers
  • Tamper Proof Torx

20
Screw drivers
  • Tamper Proof

21
Old Style Screw drivers you might run into when
restoring cars
  • Pozidrive Reed and
    Prince
  • Clutch

22
Screw drivers Types
23
Pliers
  • Combination slip joint pliers
  • Diagonal side cutters

24
Pliers
  • Needle nose
  • Channel lock or Arc joint (Sears) Snap-on
    calls them Adjustable Joint

25
Pliers
  • Linesmen

26
Pliers
  • Locking C-Clamp

27
Pliers
  • Locking Pliers or Vise grips (Brand Name)
  • Needle nose Locking Pliers
  • Lock ring

28
Pliers
  • Snap ring - internal external

29
Pliers
  • Spark Plug boot pliers

30
Pliers
  • Brake pliers
  • Hose clamp pliers

31
Pliers
  • Robo Grip

32
Pliers
  • Pinch off hose pliers

33
Pliers
  • Battery pliers

34
Pliers
  • Battery spreaders

35
Pliers
  • Wire Strippers and Crimpers

36
Hose Grip Pliers
37
Punches Chisels
38
Punches
  • Aligning punch sometimes called
    a Long Taper or Line up
  • Center punch - use before drilling or to mark
    metal
  • Has a sharp point

39
Punches
  • Starting punch has a short tapered end
  • Drift or Pin punch same size shaft

40
Punches
  • To sharpen or true Punches and chisels
  • Hold at proper angles and dip often in water, DO
    NOT let them turn blue

41
Punch and Chisel Holder
  • Use this so you dont hit your hand. It does
    not feel good.
  • Thanks Sears for the picture

42
Brass Drift Punch Set
43
Chisels
  • Flat Cold chisel most common, safety glasses
    should be worn, make sure cutting edge is sharp.
    Striking surface or top of chisel should not be
    mushroomed, it should be smooth with a slight
    taper.

44
Chisels
  • Cape chisel Diamond point

45
Mushroomed chisels
46
(No Transcript)
47
Hammers
  • Claw Hammer - this is Auto shop not Wood shop

48
Hammers - Dead blow
  • Dead blow - shot filled, plastic coating

49
Hammers - Ball Peen
  • Ball Peen - most common General purpose head may
    weigh 4 oz to several lbs

50
Hammers - Rubber Mallet
  • Rubber Mallet

51
Hammers
  • Plastic Tipped - with replaceable tips
  • Brass Hammer
  • Plastic Tipped

52
Tips on Hammer use
  • 1. Strike face of hammer head squarely
  • 2. Make sure head is secure on hammer handle
    (Hammer Head is wedged on in both
    directions)
  • 3. Never swing hammer in the direction that
    someone is standing
  • 4. Keep handle clean and dry, is handle cracked
    or broken.
  • 5. Use the proper size hammer for the job.

53
Wrenches
  • Wrenches are a way to remove and replace bolts
    etc but they are slow use as a last resort you
    should use air tools or ratchets if at all
    possible
  • (Remember, pull with a wrench you have better
    control, if you do push, push with palm open.)

54
open end
  • size is determined by width of opening, end is
    usually offset 15 degrees, each end is a
    different size

55
Box end Wrench
  • End is totally enclosed in 6 or 12 point
    openings. Can be double offset or box offset 15
    degrees for clearance for hand.
  • Comes in different lengths, each end is a
    different size, good wrench for breaking loose
    tight bolts

56
Offset Box end Wrench
Thanks Sears for the picture
57
Combination Wrench
  • One end open, one end boxed both the same size
    can be different lengths

58
Combination Box End Wrench
  • Boxed ends can be either 6 or 12 point.

59
Tubing Wrench - flare nut
  • Box type wrench with section cut away. One end
    sometimes might be open like a combination
    wrench. Make sure you buy 6pt. (12pt. are no
    good they will slip)

60
Ratcheting Wrenches
Box end

GearWrench Combination Wrench
GearWrench Flex Head Ratcheting Wrench
61
Ratcheting Wrenches

S Reversible GearWrench Ratcheting Wrench
  • Half Moon Reversible
  • GearWrench

62
Adjustable open end Wrench
  • Not a replacement for all other wrenches, discuss
    proper use, tends to slip. Adjust jaws firmly.
    Try to always use the correct size wrench. Should
    only put pressure on the fixed jaw. Also know as
    a Crescent Wrench.

63
Adjustable open end Wrench
64
Ignition Wrench
  • one end open, one end boxed or both ends open
    different size at each end

65
Distributor wrenches
66
Sockets
  • Sockets come in many sizes with different
    openings. 6 pt. 12 pt. Are the most common
  • 8 pt or double square are used on square nuts.
    Square (4 sided) sockets are also used in special
    applications

4 point 6 point 8
point 12 point
67
Drive size common to Automotive are 1/4, 3/8,
1/2, 3/4 - square hole
68
Sockets
  • Shallow or Regular size chrome and Impact
  • deep sockets chrome and Impact

69
Swivel Sockets
The socket is attached to the Universal joint
  • Swivel sockets Regular
    Impact

70
Sockets
  • extensions
  • universal joint No socket attached

Impact Standard
71
Crowfoot Sockets
  • crowfoot

Crowfoot Flare Nut
72
Torque Stix
  • Used to torque down lug nuts to the proper torque
    when using a impact wrench. The larger the shaft
    the more torque it will carry.

73
Torque Stix
  • Look up on the chart for your make and model or
    if you know the torque look on the chart and find
    the right torque stix

74
Socket handles
½ inch Ratchet
½ inch Long Handle Ratchet
  • ratchet - short and long

Swivel Ratchet
75
Socket handles
  • speed handle - and swivel speed handle
  • flex handle or breaker bar long and short
  • sliding T bar

76
Socket handles
  • Nutdrivers

77
Socket handles
  • Spinner Handle
  • Need to add a socket

78
Torque wrenches
  • beam
  • Dial type sometimes referred to as a Micrometer
    type

79
Torque wrenches
  • Digital
  • Click style

80
Torque wrenches
  • Split beam torque wrench
  • Do not torque left hand bolts with this one

81
Torque wrenches
  • Come in inch lbs and foot lbs
  • Always look up tightening sequence
  • Always look up the amount of Torque
  • If large number divide the torque into smaller
    amounts and torque in steps.
  • Pull with a steady pull, do not jerk
  • Make sure threads are clean
  • Remember that it takes more force to start a
    fastener then to keep it turning.

82
Hack saws
  • Used to cut metal
  • Blade length 8, 10, 12,
  • Semi-flexible blades, High speed blades.

83
Hack saws
  • Close quarter Hack saw

84
Hack saws Blades
  • Teeth per inch (T.P.I.)
  • Need at least two teeth on metal
  • 14 T.P.I. Large pieces of soft steel
  • 18 T.P.I Large pieces of hard tool steel
  • 24 T.P.I. Cooper brass, Light angle Iron Tubing,
    sheet metal
  • 32 T.P.I. Thin sheet metal and thin tubing
  • Teeth on hack saw go forward
  • Learn how to properly hold the hacksaw

85
Hack saws Blades
86
Hole saw
  • Used to cut round holes in thin metal or wood or
    plastic

87
Files
  • Single cut - Smooth - fine work
  • Double cut - coarse, for faster cut
  • Bastard - real coarse
  • The number of cuts and the size of the cuts
    determines the coarseness of the file

88
Files
  • Single cut - rows of teeth run in one direction
  • Double cut - teeth run at an angle to each other

89
Shapes of files
  • flat, square, round or rat tail, half round,
    knife edge, 3-square or triangular, point file

90
Files
  • Use a coarse file for soft metal, it prevents
    clogging
  • Use a file card or wire brush to clean a file
  • Use chalk to get rid of oil on a file
  • Always use a file handle

File Card
91
Rotary files
  • good for blind holes
  • where a lot of material must be removed
  • wear safety glasses

92
Gasket Scrapers/Cleanup tools
  • putty knifes
  • Gasket scrapers
  • razor blades (not shown)

93
Pick up tools
Heavy duty Telescoping Magnetic Pick up tool
Flexible Fingers Pick up tool
Telescoping Magnet
94
Tin snips / Straight Tinner Snips
95
Offset model aviation snips
Left cut model - for cutting straight and tight
left curves Right cut model - for cutting
straight and tight right curves Straight cut
model - for cutting straight and mild curves both
left and right
96
Telescoping Rectangle Inspection Mirror /and
other shapes
97
Tri-Square
98
Combination Square
99
Twist Drills
  • Fractional inch size 1/16,1/4, 3/8, 7/16, ½
  • Letter Size A-Z
  • Number Size 1-80
  • Left hand drill bits cut when going in Reverse

100
Twist Drills
101
Twist Drills
102
Twist Drills
  • Shanks - straight
  • - turned down
  • - tapered
  • Types of materials - carbon
    steel Cheap drill bit - high speed steel
    (HSS) better - Titanium Cobalt best
  • Twist Drill must be sharp

103
Drills
  • Common sizes 1/4, 3/8, ½ refers to size of chuck
    or how big of drill bit it will hold.
  • Center punch your work,
  • use cutting oil except on sheet metal and cast
    iron.
  • Corded and cordless
  • Some have keyless chucks

104
Drills
  • Close Quarter Drill, Variable Speed

105
Drills Keyless chuck
106
Safety Hints
  • 1. Firm grip on the drill
  • 2. Unplug drill before removing or installing
    drill bit
  • 3. Don't wear loose clothing
  • 4. Secure the work firmly
  • 5. Wear safety glasses
  • 6. Make sure drill is properly grounded
  • 7. Do not stand on wet surface when using power
    tools

107
Reamers
  • Used to enlarge or shape holes not for deep cuts
    only a few thousandths of an inch at a time.

108
Types of Reamers
  • Adjustable
  • Adjustable with pilot
  • Solid - for king pin or valve guides
  • Hand use only - not for power tools

109
Tap Dies
  • Taps are used to cut internal threads

110
Types of taps
  • Taper - first 6-8 threads are Chamfered
  • Plug - first 3-5 threads are Chamfered
  • Bottoming have threads all the way to the Bottom
    - Does not start well

111
Types of taps
  • Taper
  • Plug
  • Bottoming
  • Pipe

112
taps
113
Know these termsTap drillA drill bit that
drills a hole for the proper amount of threads
when using a tap.Clearance DrillA drill bit
that will drill a hole the size needed to insert
bolt with out threading it.Blind HoleA Hole
that does not go all the way through the metal.
114
Refer to the tap drill size chart
Tap wrench
Die Stock
115
Dies Dies are used to cut external threads on
stock or bolts
116
Finding the right size Tap or Die Use a Thread
pitch gaugeNational Coarse National FineNC
NF½ x 13 ½ x 20 ½ size of
bolt13 teeth per inch 20 teeth per inch
117
Thread pitch gauge
  • Used to find how many threads in an inch
  • come in metric and standard

118
Metric Bolts
  • 10mm x 1.50 x 60mm
  • 10mm size of bolt
  • 1.50 pitch of thread
  • 60mm length of the bolt in millimeters
  • Be careful of some, cannot tell apart by naked
    eye without thread pitch gauge might screw on
    each other but hard, will strip out the bolt or
    nut.
  • The head of the bolt should have a number on it
    like 4.8, 8.8 helps you to identify metric bolts.

119
Tap and Die rules
  • Use cutting oil when using Taps and Dies
  • Keep Tap square with hole
  • Keep backing off Tap to break chips off (1 turn
    in 1/2 turn back
  • Keep Taps and Dies clean and lightly oiled
  • Keep Taps in storage box separate from others so
    you will not damage the cutting edge
  • Make sure all the tools are in the box when you
    return it to the tool room

120
Thread chasers and rethreading dies can be used
only to repair damaged threads
121
Screw Extractors
  • For removing broken screws and studs
  • first center punch broken bolt, lube with W.D. 40
    to loosen bolt, drill out with largest size drill
    with out damaging threads all the way through,
    then insert screw extractor
  • square shank - hit with hammer
  • spiral - will twist in and grab

122
Thread repair
  • Heli Coil EZ-LOK

123
Solder Guns
124
Soldering
  • If solder gun does not work do these three things
  • 1. Tighten the nuts, the screw or allen set
    screw on the soldering tip. (do not over tighten
    as it gets hot then cold it will expand then
    contract these will always come lose)
  • 2. Clean and sand the tip of the solder gun
  • 3. Tin the tip of the solder gun

125
Solder Guns
126
Types of Solder
  • Rosin core electrical work - wiring
  • The rosin is flux, which cleans as you solder.
  • 50/50 50 tin 50 Lead melts at 425 degs
  • 60/40 60 tin 40 Lead melts at 425 degs
  • 63/37 63 tin 37 Lead melts at 425 degs
  • Acid core - radiators

127
Pullers
  • Two jaw
  • Three jaw

128
Pullers
  • Steering wheel
  • Harmonic balance puller

129
Pullers
  • Slide hammer and attachments

130
Hones
  • wheel cylinder (Drum Brake)
  • disc brake caliper
  • glaze breaker
  • cylinder hone

131
Ring Compressor
  • ring compressors

132
Ring Expander
  • ring expanders

133
valve spring compressors
  • valve spring compressors

134
Brake spoon Spanner wrench
  • brake spoons
  • spanner wrench

135
Bushing driver Bearing Packer
  • bushing drivers
  • bearing packer

136
Grease Gun
  • Grease Gun

137
Seal Puller Installer
  • Seal pullers Seal
    installers

138
Hand Impact
  • Used to remove stubborn screws
  • insert right size bit turn in direction you want
    to go and strike with a hammer.

139
Measuring tools
  • feeler gauge - flat
  • round or wire

140
Measuring tools
  • Feeler gauge flat round

141
Measuring tools Calipers
  • Outside inside
  • dial

142
Measuring tools
  • Dial indicator
  • Straight edge - .003 max (not shown)
  • Telescoping gauge
  • Small hole gauge

143
Micrometer
  • name of parts
  • reading mikes
  • Inside micrometer
  • See power point on micrometers

144
Test Light
  • Use to test for power

145
The End for now
  • Thanks to Sears, Grainger KD Tools and Goodheart-
    Willcox for some of the pictures
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