Component Based and Totally Integrated Automation

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Component Based and Totally Integrated Automation

• Driving Space Technology through the Advances in
  Industrial Automation

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Content

• Trends and Drivers in Intelligent Industrial
  Automation Systems
• Application Trends
• What is Component Based Automation?
• Standardisation
• Internet Integration
• New concepts in SIEMENS Product Family SIMATIC -
  an example for new solutions
• Exploitation of intelligence in Automation
  Systems Technology in Space System Technology

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Basic Concept of Industrial Automation
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Trends in Industrial Automation

• Component based Automation
• Total Integration
• Horizontal Integration
• Vertical Integration
• Distributed Automation
• Heterogeneous Hardware and Software Topology

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Component Based Automation

• Technology Trends
• Application Trends
• What is Component Based Automation?
• Standardisation

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Technology Trends
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Changes in Automation Technology
Controller Platforms
PLC
1990
2000
2010

• Automation applications will run on a variety of
  different platforms
• IT technologies and automation will closely
  interact

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Application Trends
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The Supplier Chain for Factory Automation
OEMs and System Integrators
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Challenges for Automation Product Vendors
Productivity
distributed intelligence
open standards(interfaces, protocols, ...)
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Modular Concepts withCentralised Intelligence
Program runson PLC CPU
Engineering Station
Industrial Ethernet
Controlprogram
Mechanicalparts
Profibus DP
Electricalparts
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Modular Concepts withDistributed Intelligence
Engineeringstation
Ethernet
Mechanicalparts
PLC, PC or Link
Profibus DP
Controlprogram
Electricalparts
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Decentralised and Distributed Automation
DistributedAutomation
DecentralisedAutomation
PG
Profibus
PG
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What isComponent Based Automation?
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The three Pillars of Component Based Automation
Component Based Automation
Devices
Runtime Specification
Engineering
Plant-wideEngineering
Intelligent Automation and Field Devices
Open Communication Standards
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Vendor independence through Component Technology
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ExampleGenerate Components from STEP7
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CBA Customer Benefits

• OEMs / System Integrators

• Easy communication between self-sufficientmachine
  units
• short commissioning times
• vendor independence

• Plant Owners

• Easy data access for process optimisation
• Allows standardisation across OEMs
• competition between OEMs
• Indirect benefits from OEMs
• decreasing costs, higher availability

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Component Based AutomationSystem Benefits
Programming
Configuration
Start-up
Operation
Service
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Standardisation
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PROFIBUS International
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PROFIBUS International
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PROFIBUS International
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PROFIBUS International
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PROFIBUS International
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PROFIBUS International
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Product Roadmap
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Products and Configurations (first step)
Deleted.
ET 200X BM147 CPUET 200S IM 151 CPU
M Master am Profibus
in der 1. Stufe über CBA SW Stellvertreter
eingebunden
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Thank you!
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Totally Integrated Automation
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Goals of open Component based architectures in
Manufacturing Industries
Basis for vertical integration
Horizontal integration along the factory line
Maschine 2
Maschine 1
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Internet/Intranet Integration
Customer
Firewall
Intranet
Customer
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Communication - the Core Feature of Automation
Industrial Ethernet
Internet
PROFIBUS
Actuator-Sensor-Interface
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Example for Internet Integration
Manufacturing
Internet
Industrial Ethernet
Internet-ProviderMail-server
SIMATIC S7
Data-Access
Data-Access
E-mail
E-mail
Ethernet
Ethernet
Office
Office
Mailserver
Intranet
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Information anywhere - anytime In the toughest
environment
Wireless LAN
Internet Intranet Database
GSM
IrDa
Ethernet
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Quality Control Paint Shop - Production

• Visual Quality Inspection of painting
• Vehicle Picture on screen
• Online recording into MOBIC

Benefits - No paper storage - Central fault
analysis - Free movement around vehicle -
Flexible adjustment to different types of
vehicles Target Customer - Manufacturing of
large devices (cars, trucks)
Online Data transmission to Central Data Server
Immediate Process Adjustment Storage in Company
Database Statistical Analysis
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Mobile Service and Maintenance
Benefits - Flexible movement along devices -
Documentation at the right location - Online
spare part access (e-business) Target Customer -
Manufacturers and Operators of devices that need
regular service or complex repair/maintenance

• Diagnosis
• Service
• Repair
• Typically complex devices
• Airplanes
• Cars
• Crane
• Construction
• Farm

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Local Information Access Mobile Service and
Commissioning
Benefits - Flexible movement along big
machinery - Overview along wide areas - Visual
inspection of all machinery processes with data
on-hand Target Customer - Manufacturers of large
machinery

• Diagnosis
• Service
• Commissioning
• Typically large devices
• Paper production
• Mills
• Chemical industry
• Factory lines of production

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Internet Security
Encryption
Virus Protection
Authentication
Firewall-system
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Increased System Availability through Internet
Teleservice Remote Diagnosis Remote Support Call
Centre
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Driving Space Technology through the Advances in
Industrial Automation Component Based Automation

• Intelligent Autonomous On-board and Ground
  Subsystems both for AIT and Flight Operations
• Payloads Instruments
• Platform Units
• OBC
• SCOEs
• Ground-Station and GS equipment
• High Level Control via standardised interfaces
  results in simplification of test and flight
  procedures
• Component Monitoring
• allows better exploitation of modern Mimics
  Diagrams
• simpler faster configuration and problem
  analysis

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Driving Space Technology through the Advances in
Industrial Automation Total Integration

• Horizontal Integration of
• Various levels of AIT
• Check-Out System and Mission Control System
• Vertical Integration
• Mission Preparation, Mission Planing and Flight
  Operations
• Management Level, Satellite Product Ordering and
  Generation and Mission Control
• Internet and Intranet Integration
• Decentralised AIT Mission Operations
• Processing of (End-)User Requests
• Satellite or Data Product Delivery

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Discussion