Our Location

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Our Location
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Company History
Metal Technologies, Inc. (MTI) Began In The
Early 1990's As A Metal Fabrication Division of
Our Now Sister Company Bedford Machine Tool
(BMT) Located In Bedford, IN, When Management
Decided To Try To Expand Their Longer Run
Production Capabilities.  Summary In 1998,
MTI Machining Assembly of C5 Corvette Front and
Rear Suspension
MTI Machining of Safety Cylinder Tubes In 2000,
MTI ISO 9002 Certification Bedford, IN
Location In 2003, MTI ISO 9001-2000
Certification Bedford, IN Location In 2003,
MTI Machining of GMX215 (Cadillac XLR) Front and
Rear Suspension In 2004, MTI Machining of GMX245
(C6 Corvette) Front and Rear Suspension In 2004,
MTI Machining of (7) Remy/Allison Transmission
Components
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Company History
Summary Continued In 2005, MTI Purchased
Bloomfield, IN Facility and Began Renovation In
2005, MTI Began Production of Ryobi Die
Casting/Duramax Diesel Engine
Crankcase In 2006, MTI ISO 9001-2000
Certification - Bloomfield, IN Location In 2006,
MTI Machining Processes All Transferred To
Bloomfield, IN Facility In 2007, MTI Awarded
Contract For Machining of Ryobi Die Casting/Ford
6F35 Mid-Case Machining
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Sales Percentages By Customer
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Our Machining Plant Located In Bloomfield, IN
Offers A 132,000 Sq. Ft. Facility Seated On 53
Acres To Allow Us An Excellent Opportunity For
Expansion and Growth
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Excellence in Practice

• Metal Technologies Is A Company Committed To The
  Pursuit of Excellence. We Strive To Continually
  Elevate The Standard For A Job Well Done
• Because We Believe That This Is Only Way We Can
  Keep Our Customers At The Top of Their Class In
  This Very Fluid and Competitive Economic
  Environment.
• We Believe That Our People and Our Processes Are
  The Keys To Making Us and Our Customers
  WINNERS. Our Number One Daily Goal Is To
  Enhance The Lives and Capabilities of Our People
  So That They Can Then Implement The World Class
  Processes That Will Make Us The Best.
• Our Commitments
• Lean Manufacturing Training For All Employees
  Including 5s, Kaizen, Value Stream Mapping,
  Visual Management and Much More
• Management Training From Vincennes University
• Cross-Training of Employees
• Continuous Improvement

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Lean Manufacturing Training
Metal Technologies, Inc. Is Committed To
Upgrading Our Employee Performance Through
Training and Education
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Existing MTI Jobs

• The Following Slides Detail Some of The Machining
  Projects Metal Technologies, Inc. Is Currently
  Involved In As Mentioned Earlier
• Corvette/Cadillac XLR Suspension Components
  Hayes Lemmerz, Intl.
• Allison Transmission Housing Remy, Inc.
• DMAX Crankcase Ryobi Die Casting

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Existing MTI Jobs

• Corvette/Cadillac XLR Front and Rear Suspension 
  
• We Have Been Machining and Assembling The
  Aluminum Front and Rear Suspension Components For
  All Production Corvettes Since 1998. In Late
  2003, This Product Was Introduced As A Dual
  Platform With The Cadillac XLR. Accuracy and
  On-Time Delivery Are Paramount To This Program
  Due To The Fact That This Product Begins The
  Entire Chassis Build.
• Project Features
• Customer Hayes-Lemmerz, Intl.
• 80,000 Annual Volume
• Machined On Makino A99 Horizontal
• Machining Centers
• External PPM of 5 or Lower
• Cpk of 1.67 or Above On All Key
• Point Characteristics

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Existing MTI Jobs

• Allison Transmission Housing
• One of Our Newer and More Complex Projects, This
  Lower Volume Bi-Metal Transmission Housing Has
  Over 1500 Machining Specifications and Tolerances
  In The /- .0003 Range On A 4 Bore. In Addition
  To Machining, We Also Perform Other Value Added
  Services Such As Air and Water Leak Testing,
  Washing, and Bore-Scoping Inspections On This
  Product.
• Project Features
• Customer Remy, Inc.
• Machined On A Makino A71 Horizontal
• Machining Center
• State of The Art Cutting Technology
• Cpk of 1.67 or Above On All Key
• Point Characteristics
• Air and Water Leak Testing

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Mitutoyo BRTA1220 CMM Measuring A Finished Stator
Housing
Stator Housing Submerged For Water Leak Testing
Process
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Existing MTI Jobs

• DMAX Crankcase
• This Is Our Latest Program Launch and Is Our
  First Automated Operation Which Includes Machine
  Tending and Part Identification. The Casting Is
  Machined From A Raw Condition In Which Product
  Quality Is Imperative To Meet Our Customer
  Requirements.
• Project Features
• Customer Ryobi Die Casting
• 55,000 Annual Volume
• Machined On A Makino A71 Horizontal
• Machining Center
• Fully Automated Robotic Loading/Unloading
• and Part Identification
• Cpk of 1.67 or Above On All Key
• Point Characteristics

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Monode part marker for traceability
Fanuc S-420F Robot
Rotating finished goods unloading station
Rotating raw part loading station
Overview of Automated DMAX Cell
Cell Layout Designed By Bedford Machine Tool
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An Operator From The Corvette Department Unloads
Finished Parts From The Automated DMAX Cell. MTI
Encourages Employees To Cross-Train
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Commitment to Quality

• Quality Policy
• Committed to Total Customer Satisfaction from a
  Customer Point of View

Every Metal Technologies, Inc. Employee Is
Trained and Motivated To Guarantee That Part
Quality Is Their Number One Priority Metal
Technologies, Inc. Has Implemented Several
Systems To Help Us Diagnose and Eliminate Quality
and Production Failures To Ensure That Our
Customer Satisfaction Standards Are Met
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SPC Data Control - Quality Technician Eric Hamer
Analyzing DMAX CMM Data
Unigraphics - Engineer Michael Parsons Compares
The Actual Part To The CAD Model
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Scrap and First Time Yield

• Scrap and Rework Are
• Tracked By Data Entry On
• A Per Shift Basis. Any
• Issues That Arise Causing
• An Increase In PPM Values Are Addressed As Soon
  As Possible By Our Quality Control and Production
  Teams

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Overall Equipment Effectiveness (OEE)
MTI Has Recently Implemented OEE On Our Machine
Tool Equipment To Manage and Evaluate Machine
Downtime To More Effectively Plan Maintenance
Schedules, Diagnose Potential Problems and/or
Provide Necessary Training To Personnel
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Overall Equipment Effectiveness (OEE)
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Why MTI?

• Business Hours We Currently Machine Aluminum
  Parts 24 Hours Per Day
• Commitment To Automation To Be Cost Competitive
  and Fully Understand The Latest In Technology
• Plenty of Open Floor Space In Our Bloomfield, IN
  Facility
• Access To A Hard Working Workforce (Rural Area)
• Access To Sister Company Bedford Machine Tool
  That Has Designed and Built
• 6-Speed RWD Dies for GMPT-Bedford
• Pressure Test Units
• Trim Press Machines
• Our Personnel Have Many Years Experience In The
  Machining Industry and They Have A Clear
  Understanding of Casting Defects and What Causes
  Them
• The MTI Staff, Production and Administration, Are
  Receiving Lean Manufacturing Training To Help
  Reduce Costs In Every Part of The Company

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How Have We Done?
DONT JUST TAKE OUR WORD FOR IT Included Is The
Contact Information of Those Who Can Provide A
Written Letter of Recommendation On Our Behalf
Dan Burkhardt Program Manager Alcoa Automotive
Castings [phone], Ext. 1027 dan.burkhardt_at_a
lcoa.com
David Fisher Purchasing Manager Ryobi Die
Casting, Inc. [phone] dave.fisher_at_ryobi.com
Paul Newport Vice President Global
Operations Remy, Inc. [phone] newport.paul_at_
remyinc.com
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How Have We Done?
DONT JUST TAKE OUR WORD FOR IT The Following
People Are References Who Can Speak To You About
Their Experience With Metal Technologies, Inc.
Ray Solimani C6/XLR Reliability Engineer GM
Corvette Plant 270-745-8499
Paul Allison Reliability Engineer GM Corvette
Plant 270-745-8229
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COPY
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Our Equipment

• Horizontal Mills
• (4) Makino A99, Travels XYZ 1000mm (39.4)
  x1000mm (39.4) x 950mm (37.4), Full 4th Axis, (3)
  40 Tool ATC (1) 120 Tool ATC, 12,000 RPM Spindle,
  CAT 50
• (2) Makino A71, Travels XYZ 730mm (28.7) x
  730mm (28.7) x 800mm (31.5), Full 4th Axis, (1)
  60 Tool ATC (1) 137 Tool ATC, 10,000 RPM Spindle,
  CAT 50
• (7) Mori Seiki NH5000/40 DCG, Travels XYZ
  730mm (28.7) x 730mm (28.7) x 850mm (33.5), Full
  4th Axis, 60 Tool ATC, 14,000 RPM Spindle, CAT 40
• Vertical Mills
• (1) Mori Seiki MV50-E, XYZ Travels 508mm (20) x
  1000mm (39.4) x 460mm (18.1), 10,000 RPM Spindle,
  CAT 40
• (1) CNC Bridgeport Mill, Travels 9" x 42" EZ
  Trak Plus CNC, 3 Axis Programmable Control, 3
  Axis DRO
• (3) Bridgeport Knee Mill
• (1) Cincinnati Mill

• Lathes
• (1) Mori Seiki CL-203, 6" Dia. Chuck Capacity x
  36" Max Material Length, IEMCA VIP70CNC 3'
  Advanced Feeding System
• (1) Mazak QTN-300, 12" Dia. Chuck Capacity x
  26.8" Max Swing, Spindle Bore Dia. 3.46
• (1) Okuma LH35-N, Front 4 Position - Rear 6
  Position Turret, 25" Swing
• (1) Lodge/Shipley, 16" Swing x 54" Center To
  Center
• (1) Hercules LC360A, 6" Dia. Chuck Capacity x 15"
  Swing
• Automation
• (1) Fanuc S-420F Robot, 6 Axis, Reach 2405mm
  (94.7), Weight Capacity 120kg. (264lb.), R-J1
  Control
• (6) Fanuc R2000iB/165F Robot, 6 Axis, Reach
  2650mm (104.3), Weight Capacity 165kg. (363lb.),
  R-J3iC Control

• CMM
• (1) Brown Sharp XCEL7-10-7, Travels XYZ
  650mm (25.6) x 1000mm (39.4) x 650mm
• (25.6), PCDMIS Software
• (1) Mitutoyo BRTA1220, Travels XYZ 1000mm
  (39.4) x 2000mm (78.7) x 1000mm (39.4),
• GEO Measure Software

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Contingency Plan
IN THE EVENT THAT PRODUCTION IS INTERRUPTED

• ELECTRIC POWER OUTAGE (Company Duke Energy)
• Has Been Down Less Than 3 Hours In The Last 12
  Months
• Diesel Power Generator For Limited Production
• Part Bank
• All Cycle Times Are Based On 20 hours. Make Up
  Lost Production 4 Hours Per Day and On Weekends.
• Air System Outage - Backup Air Compressor Unit
• FIRE PROTECTION/SECURITY
• Building Has Complete Sprinkler Fire Protection
• Fire Department Less Than 1 Mile Away
• Building Has Automated Entry Security System
• MAJOR BREAKAGE
• Error Proofing of Our PMI System
• Spare Parts Inventory
• Bedford Machine Tool Resources For Repair

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How to Contact Us
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