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High Tech Product Design and Rapid Prototyping ME221 MBA 290M INFOSYS 290'8

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Prof. Paul Wright, A. Martin Berlin Chair in Mechanical Engineering ... Macro to Micro Computers. Adapted from Various Sources: ... – PowerPoint PPT presentation

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Title: High Tech Product Design and Rapid Prototyping ME221 MBA 290M INFOSYS 290'8


1
High Tech Product Design andRapid
PrototypingME221 - MBA 290M - INFOSYS 290.8
  • Prof. Paul Wright, A. Martin Berlin Chair in
    Mechanical Engineering
  • Chief Scientist of CITRIS _at_ UC Berkeley
  • Co-Director of the Berkeley Wireless
    Research Center
  • Co-Director of the Berkeley Manufacturing
    Institute
  • Week 4

2
Product constraints
  • Will your company make motes/electronics/sensors?
  • Very difficult, given the present state of other
    companies already in the field
  • Will your company use motes for a product that
    assumes an infrastructure?
  • Challenging to work with big governments,
    bureaucracies (e.g City of Berkeley, or BART)
  • Will you be a smart-design team like IDEO or
    Frog design that creates a product around a
    base-station and mobile system that can be used
    in a defined setting?...
  • More likely to work

3
This weeks homework (Wed.)
  • Use disposable or digital camera to capture
    user-needs products, discuss in group
  • Wednesday 9/20
  • Groups first-idea on poster board
  • Glimpse Collage 5
  • Collection of photographs at first sight but with
    a glimpse of what people need --- or what they
    might do with a proposed product

4
Looking ahead one assignment
  • 9/27 Sketch best concept
  • 200 word Scenario
  • 8-12 frame Story Board these three items 10
  • The Story Board is laid out to tell a story
    like a cartoon strip tells a story maybe without
    any words
  • Our Story Board is not a cartoon in the funny
    sense (though it can be if you want to) More
    that it can temporally tell how the user
    interacts with the product

5
Product Scenario
  • The Moisture Peak is a moisture tool that is a
    wireless moisture meter for detecting water on or
    beneath various surfaces. This device will
    include a hand held device called the Peak and
    a detachable pin set called the Probe.

Peak
Pencil Sketch
Probe
6
4 weeks later
Boy, Im glad you bought the Moisture Peak, look
how good our tomatoes turned out this season!!
7
Products for this semester
  • Energy products (Nate Ota)
  • Healthcare products (Ravi Nemana and Trevor
    Pering)
  • But of course you have a free choice of any other
    topic that is creative
  • First some possible examples from Ravi
  • Mote review
  • A new paradigm for distributed sensing

8
Main take away today Since mid-90s
convergence of sensing, computing and
communication
  • Small, low-cost, low-power computer (mote)
  • The computer monitors one or more sensors
    temperature, light, sound, position,
    acceleration, vibration, stress, weight,
    pressure, humidity, etc.
  • The computer(s) connect to the base-station
    and/or other motes with a radio link. The radio
    link we will use allows a mote to transmit at a
    50m range indoors / 125m range outdoors Power
    consumption, size and cost are the barriers to
    longer distances. Since a fundamental concept
    with motes is tiny size (and associated tiny
    cost), small and low-power radios are normal, not
    seen to be a disadvantage.

9
Macro to Micro Computers
Stand alone computers 1960s

Connected computers 1980s
Distributed computers 2000s
Smart Dust 2010
Vast reduction in cost, but additional capability
Adapted from Various Sources E.g. G. Bell, R.
Newton, J, Rabaey, D. Culler, DR research team
10
Basic Sensing Local Computing Communications
Computing at a Base Station including a
Decision (e.g. sensor shows an out of desirable
range)
  • Sensor (AtoD) linked to a tiny computer
  • Possible to do some local averaging etc
  • Digital information shared with other computers
    in a network using garbage band frequencies
  • 450 MHz
  • 900 MHz
  • 2.4 GHz
  • Point to point
  • Star
  • Mesh

11
E-M SPECTRUM
ELECTRO MAGNETIC SPECTRUM
LF HF UHF MICROWAVE LIGHT
XRAYS
AM
RADAR
FM. TV
CELL
Cosmic Gamma XRays
13.56 MHz
InfraRed Rainbow UltraViolet
900 MHz
2.45 GHz
134 KHz 125 KHz
12
Motes http//www.moteiv.com/
  • Please go to this website to see the hardware and
    software we will be using
  • Tmote Sky hardware platform
  • The Tmote Sky sensor suite is an on-board sensor
    suite that can be optionally included with each
    Tmote Sky device. The sensor suite includes
    humidity, temperature, photosynthetically active
    (PAR), and total solar radiation (TSR) sensors.
    The humidity and temperature sensor is produced
    by Sensirion, and the light sensors are produced
    by Hamamatsu.
  • Boomerang 2.0.4 software for sending information
    between motes (e.g. a temperature signal)

13
How Things Connect
motes
e.g. your application
Port
Serial Forwarder
e.g. REM
USB conn.
Trawler
Base station Programming Board
Internet
Trawler is a client of the serial forwarded
server (makes sensor network data available to
higher level applications)
you
14
IEEE 802.15.4 compliant device
  • 250kbps 2.4GHz IEEE 802.15.4 Chipcon Wireless
    Transceiver
  • Interoperability with other IEEE 802.15.4 devices
  • 8MHz Texas Instruments MSP430 microcontroller
    (10kB RAM, 48kB Flash)
  • Integrated ADC, DAC, Supply Voltage Supervisor,
    and DMA Controller
  • Integrated onboard antenna with 50m range indoors
    / 125m range outdoors
  • Optional Integrated Humidity, Temperature, and
    Light sensors

15
Summary version IEEE 802.15.4 compliant device
  • Wireless mesh networking
  • 250kbps radio
  • 10kB RAM
  • 48kB flash
  • 1MB storage
  • Integrated on-board antenna providing up to 125
    meter range
  • 12-bit ADC and DAC
  • USB protocol for programming

16
IEEE 802.15.4 compliant device
  • Ultra low current consumption
  • Fast wakeup from sleep (lt6us)
  • Hardware link-layer encryption and authentication
  • Programming and data collection via USB
  • 16-pin expansion support and optional SMA antenna
    connector
  • TinyOS support mesh networking and
    communication implementation
  • FCC modular certification conforms to all US
    and Canada regulations

17
..http//www.tinyos.net/faq.htmlltlt
  • http//www.tinyos.net/faq.html
  • TinyOS is an event-based operating system
    intended for use in sensor networks. TinyOS uses
    a programming model that is based on the concept
    of integrating' software components together to
    produce a working program.
  • TinyOS is developed for ad-hoc communication, not
    reliability
  • Limited resources (memory) requiring very
    efficient resource allocation

18
Real Performance of TinyOS Packet Loss
Better
Worse
Increasing Transmission Frequency
Shane Erickson, SUPERB
19
TinyOS Not a traditional OS
  • Non-blocking Asynchronous
  • Events (I hear something on the radio)
  • Commands (turn on the light)
  • Tasks (average the last 10 sensor values)
  • Sum of components together Application

non-blocking event-based app-specific scheduler
20
Visualization of TinyOS
Source Culler et al.
21
Looking ahead to a future week
  • Backup slides
  • Anticipating FAQs on motes versus RFIDs

22
Comparison with RFID 3 Main RFID types for
purposes of keeping things simple for now
  • A. Low Frequency LF (125 KiloHertz) and High
    Frequency HF (13.56 MegaHertz)
  • The initial deployments of RFID operating at a
    low frequency band and relying on magnetic coil
    readers
  • B. Ultra High Frequency UHF (900 MegaHertz)
  • Now the current area of excitement for
    identifying many tags at once over a greater
    distance than LF or HF and relying on a radio
    frequency reader

23
And again to defuse any mystery about the
technology
  • Every time we check out of a store like the Gap a
    simple one-bit RFID is used to check for a
    remaining security tag on your clothes
  • Needs large cage like structure adjacent to door
    to emit strong enough magnetic field to a
    remaining tag
  • One-bit (on/off) signal sounds alarm if a tag is
    present on item of clothing

24
From Jan 2004Scientific American
25
From Jan 2004Scientific American
26
Tag types
  • Passive Transponders (Tags)
  • LF, HF, UHF
  • Active Transponders (Tags)
  • UHF 400, 900 MHz, 2.45 GHz
  • Semi-Passive Tags such as the FasTrak
  • 900MHz or 2.45 GHz

27
FasTrak on Bay Bridge
  • Not an LF or HF passive tag
  • Semi-active tag FasTrak
  • Battery inside (or some sort of power source)
  • Radio Frequency allows wake up of system and
    battery provides the strength to send signal back
    to reader

28
Low Frequency (125KHz) RFID
  • Passive
  • Gets energy from reader to power antennae
  • Magnetic field loops around
  • Tags work because reader produces a magnetic
    field zone --- field changes enough to activate
    chips (door reader)
  • Make larger antenna --- Or have a bigger flux to
    read further (Bigger net catches more fish)

29
High Frequency HF (13MHz)
  • Same
  • Magnetic fields are always present again
  • Pros Cons ---
  • Pro High Frequency allow photo-etching of
    antenna and so tags are very cheap to manufacture
  • Trade offs delicate so must be in limited
    package and the range of HF is often less than
    LF
  • (LF more kinds of form factor)

30
What happens inside the LF and HF readers?
  • 1. A magnetic coil (say on our lab door) is the
    physical interface between the reader and the
    world
  • 2. An integrated circuit in the reader sends
    signals to an oscillator, creating an alternating
    current in the readers coil

31
From Jan 2004Scientific American
32
When you walk up with your tag
  • 3. The coil in the reader sits there creating a
    field for any tag that arrives and is close
    enough (a few inches say) to be activated
  • 4. So the magnetic coil in the reader interacts
    with the coil in the tag, to induce a current the
    causes a charge to flow into the capacitor on the
    tagA diode in the tags circuit allows charge to
    build up

33
The circuit for the tag ID
  • 4. The charge accumulates in the capacitor and at
    a critical voltage level, the tags integrated
    circuit (IC) is activated and this transmits the
    ID
  • 5. High and low levels of the digital signal from
    the IC corresponding to the ones and zeros
    encoding the ID-number, turn the transistor on
    and off

34
Transmission
  • 6. The transistor turns off and on, varying the
    resistance of the tag circuit, consequently
    creating a varying magnetic filed in the tags
    coil. The tags coil then interacts with the
    readers coil.
  • 7. Magnetic fluctuations cause changes in the
    current flow from the readers coil to the
    readers A/D converter, and these are in the same
    pattern as the ones and zeros transmitted by the
    tag.
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