Readiness of SAATAR members to active participation on programs MANUFUTUREEFFRA

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Readiness of SAATAR members to active
participation on programs MANUFUTURE/EFFRA
EUROPWorkshop Intelligent Manufacturing and
Robotic Systems for the Factory of the
FutureKoice18.06.2009
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HISTORICAL OVERVIEW
The robot development started at the VUKOV
factory in the 1980s at that stage, a state
owned RD and production company. Due to the
demand for reducers for their internal use in the
development of robots the engineers there started
the development of their own reducer.
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Our competenciesComponents for robotics

• Purpose / Scenario
• Industry
• Professional services
• Any inspection, maintenance (testing, security)

• Sensor head
• Pan-tilt-unit
• Stereo-camera
• 3-D sensor
• Speaker
• Microphone
• Localization, balancing

• Arm
• Embedded compact drive modules (multifunction)
• Adaptive control
• Sensitivity (force torque, positioning,
  approach)

• Grippers
• Force torque sensor
• Hand camera
• In-finger tactile sensors

• Basic mechanical requirements
• Light-weight
• Low-cost
• Energy dependan
• Modular

Modular at all levels
Wheeled body (drive modules) Possibly legs or
combination
Note Based concept was created in SRA
preparation for EUROP at workshop in Paris
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Active control of the workpiece on the machine
Operating and interoperating manipulation
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MATADOR Automotive, a.s.,- automation robotic
workplaces - automation production lines

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• VUKOV Extra, a.s.
• Automated production lines
• Conveyers and transportation lines
• Robots and manipulators
• Automation workplaces with robots for machining
• PROCONT s.r.o. Preov
• Design, projection, production and deliveries for
  automated systems and electrotechnical equipment
  
• Driving and control system integrators
• Design and production for manipulation equipment
  (manipulators, conveyers and warehouse systems)

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TC CONTACT, spol. s r.o.- assembly lines-
assembly automation equipment
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Activities of MANUFUTURE SK SAATAR CEIT vs.
Factories of the Future Call 2010Areas, where we
are interested to participate

• Frames
• EFFRA has published a document about Info-Day
  and Brokerage Event held on 13.07.2009
• EC has published a document to FP7 Information
  Day to PPPs held on13.07.2009.
• Requirements of participation
• To register on the event INFO-DAY, prepare own
  document Project information (Call Topic,
  Project Acronym (optional), Full Project Title,
  Project description (max 150 words), Partner
  search (coordinator)
• Brokerage activities
• Presentation (project purpose as a project
  partner for research or demonstration)

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1. Plug-and-produce components for adaptive
control

• a) Partake as solutionist, aimed at
• Topic Intelligent components for active adaptive
  actuators and new drive concepts
• Theses for the aims and goals of the project
• -Powerful sensory-actuator system
• -high precision and self-optimizing units
• -Plug Play drive module
• b) Partake in the implementation phase as an
  implementation partner in the part
• production of prototypes and repeated component
  production or implementation of newly-developed
  activities (active, self-optimizing portable
  plug-and produce components for a new generation
  of adaptive production systems) (SPINEA, TUKE,
  ZTS VVU)

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2. Process automation for sustainable
manufacturing

• a) Partake as solutionist, aimed at
• To develop reconfigurable and multipurpose
  positioning and manipulation modules for new shop
  floor-based platforms
• To develop a sensor network for process
  observation
• b) In the implementation phase as a partner,
  aimed at
• a flexible production system for the machining of
  rotary parts with very precise bearing tracks,
  leads and teething
• a flexible assembly system for bearing and
  gearing mechanisms

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3. Robotics- enabled production process

• a) Partake as co-solutionist, aimed at
• integrated drive modules and actuators for
  robotic equipment and systems
• visual and monitoring systems for robotic systems
  for packaging and logistics
• mobile platforms for robotic systems for
  logistics and SME
• b) Partake as a partner in the phase of prototype
  production and implementation as an
  implementation partner in the fields
• drive modules and effector production for robotic
  systems
• visual and monitoring module production for
  robotized workplaces
• mobile platform production

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4. Laser application

• Partake as co-solutionist, aimed at
• integrated adaptive drive modules with high
  precision positioning for the placement of
  workpieces and technological heads
• b) Partake as co-solutionist in the field of
  implementation, aimed at
• prototype production and repeated production of
  components of adaptive positioning modules

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5.1 ICT for Factories of Future- our
reccomendations and proposals

• We are interested in participation in WG2
  Industrial Needs (ICT for FoF) with
  representative CEIT and WP3 High quality
  performance user friendly manufacturing, with
  representatives SAATAR.
• In this frame to enlarge the working group (AIAG
  members) by CEIT and SAATAR.

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5.2 ICT for Factories of Future- our
recommendations and proposals

• At the same time we recommend in part Basic
  content and structure of the multi-annual
  roadmap 2011-2013 in SP3 High quality and high
  performance manufacturing to amend into text of
  frame structure the item Components new text as
  follows
• Technologies (components, machines and
  processes, that overcome the current frontiers in
  terms of accuracy,
• Technologies (components, machines and
  processes) with special mechanical and control
  characteristics and configurations in order to
  provide drastic improvements in process dynamics,
  increasing the productivity in the same level,
• Technologies (components, machines and
  processes) for production systems
  dematerialisation
• The reason is a fact that area for RD and
  enlarging of the production basis for critical
  components for building new machines, robots and
  automation equipment (main components of driving,
  sensors and control systems) are key solution for
  increasing the accuracy, productivity and
  systems dematerialisation.

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Intelligent components for building robotic
systems

• Project ideas
• Research and development of critical components
  for robotics, such as 3D sensors, effectors and
  actuators, test benches, software and control
  systems with higher level of intelligence
• Integration in industrial and service robotics,
  visual and navigation systems
• Implementation in automation, security, education
  and service processes
• Application of knowledge from embedded systems
  and their exploitation for components in robotics
  (compact and intelligent positioning systems)
• Research support of flexibility of developed
  mobile platforms (for service robotics) and
  manipulation platforms for visual, security and
  navigation systems
• Trainings and education programs (engineering,
  monitoring and control, what enable for example
  the creating of complex environment for
  experimental research and testing (Test Bed
  environment)

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Intelligent production system

• Research concept
• Integration of production and control operations
  with in-built sensorial, feedback elements of
  drive and control systems equipped with specific
  software solution
• Utilisation of knowledge base obtained by
  real-time monitoring of cutting processes at
  changing of dynamics, kinematics, drive, tool,
  measuring and control-diagnostic functions and
  states
• Application of self-learning, self-configuration
  and self-optimisation methods/procedures reacting
  in time to fluctuations during the process to
  change of process parameters and react flexibly
  to different product in whole or in part.

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Intelligent production system

• Implementation
• Application and demonstration new methods
  procedures and hardware/software in consortium
  members (machine producers, potential users) on
  adaptive machining centres for precise bearing
  and bearing components, precise tools and forms
  on
• grinding machine with multi-operation
  cumulation of profile grinding, grinding of
  internal gearing and rotary bearing paths in
  several working positions
• machining center with multi-operation
  cumulation of turning, milling, drilling,
  threading and hobbing of outside teeth.

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Recommendations for the SRA for Robotics in
Europe and SRA for MANUFUTURE-EU

• 1. To amend the development strategy of robotics
  and automation production systems until 2020 and
  Manufuture by
• a special position of the development and
  production basis of components for robotics
  (gears, drive, compact, intelligent compact drive
  and positioning units)
• specifying development trends for components in
  new areas of robotics services, security,
  entertainment robotics, mobile and manipulation
  platforms for visual and monitoring systems
• 2. To establish a professional team alongside
  MANUFUTURE and EUROP, to deal with specifying of
  the thematic aims and strategic development of
  drive, sensor and control systems
• 3. We propose the continual dialog on he workshop
  basis between NRTP and ETPs (MANUFUTURE and
  EUROP) for effective information about new
  programmes and projects with feedback with
  producers, system integrators, research
  institutes and universities.

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• Thanks for your attention!