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Heuristics for a multiobjective car sequencing problem

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Title: Heuristics for a multiobjective car sequencing problem


1
Heuristics for a multi-objective car sequencing
problem
  • Daniel Aloise 1
  • Thiago Noronha 1
  • Celso Ribeiro 1,2
  • Caroline Rocha 2
  • Sebastián Urrutia 1

ROADEF Challenge February 2005 Tours, France
1 Universidade Católica do Rio de Janeiro,
Brazil 2 Universidade Federal Fluminense, Brazil
2
Summary
  • Problem statement
  • Basic findings
  • Construction heuristics
  • Neighborhoods
  • Local search
  • Improvements heuristics for each problem
  • EP-RAF-(ENP), EP-ENP-RAF, RAF-EP-(ENP)
  • Implementation issues
  • Numerical results
  • Concluding remarks

3
Problem statement
  • Problem find the sequence of cars that optimizes
    painting and mounting requirements.
  • Three different problems are identified

EP-RAF-(ENP)
  • Minimize the number of violations of high
    priority ratio constraints
  • Minimize the number of paint color changes
  • Minimize the number of violations of low
    priority ratio constraints

EP-ENP-RAF
  • Minimize the number of violations of high
    priority ratio constraints
  • Minimize the number of violations of low priority
    ratio constraints
  • Minimize the number of paint color changes

RAF-EP-(ENP)
  • Minimize the number of paint color changes
  • Minimize the number of violations of high
    priority ratio constraints
  • Minimize the number of violations of low
    priority ratio constraints

4
Problem statement
  • Some notation
  • Paint color changes PCC
  • High priority ratio constraints HPRC
  • Low priority ratio constraints LPRC
  • Ratio constraint N/P at most N cars associated
    with this constraint in any sequence of P cars
  • Number of cars n
  • Number of constraints m

5
Basic findings
  • Heuristics are very sensitive to initial
    solutions
  • Effective quick construction heuristics are a
    must.
  • Same algorithm behaves differently for each
    problem
  • Specific heuristics for each problem.
  • Weight structure strongly differentiates the
    three objectives
  • Algorithms should handle one objective at a time.
  • Specific algorithms for each objective of each
    problem.
  • All objectives should be taken into account
    triggering strategies.

6
Basic findings
7
Basic findings
  • Many neighborhood definitions exist
  • Explore simple neighborhoods for local search.
  • Use complex moves as perturbations.
  • Time limit is restrictive
  • Optimize move evaluations and local search.
  • Use appropriate data structures.
  • Optimal number of paint color changes can be
    exactly computed in polynomial time
  • Initial solutions for problem RAF-EP-(ENP) will
    have the minimum number of paint color changes.

8
Construction heuristics
  • Heuristic H5
  • Starts with the sequence of cars from day D-1.
  • At each iteration, a yet unselected car is
    considered for insertion into the partial
    solution.
  • Best position (possibly in the middle) to
    schedule this car into the sequence of cars
    already scheduled is that with the smallest
    increase in the cost function.
  • Insertions into positions corresponding to
    infeasible partial solutions are discarded.
  • Obtains a solution minimizing PCC.
  • Complexity O(m.n2)

9
Construction heuristics
  • Heuristic H6
  • Greedy strategy using the number of additional
    HPRC violations to define the next car to be
    placed in the end of the partial sequence.
  • Ties are broken in favor of more equilibrated car
    distributions.
  • Second tie breaking criterion based on the
    hardness of each constraint
  • Harder constraints are those applied to more cars
    and that have smaller ratios.
  • Cars with harder constraints are scheduled first.
  • Complexity O(m.n2)

10
Neighborhoods
  • Local search explores two different types of
    moves (neighborhoods) evaluated in time O(1)
  • swap the positions of two cars are exchanged
  • shift a car is moved from its current position
    to a new specific position

11
Local search
  • Local search uses swap and shift moves.
  • Quick local search only cars involved in
    violations.
  • Full search too many cars involved in
    violations.
  • For each car, select the best improving move.
  • In case of ties, best moves are kept in a
    candidate list from which one of them is randomly
    selected.
  • Better and same cost solutions are accepted.
  • Move evaluations quickly performed in time O(m).
  • Search stops when all cars have been investigated
    without improvement.

12
Other neighborhoods
  • Four types of moves are explored as
    perturbations
  • k-swap k pairs of cars have their positions
    exchanged

13
Other neighborhoods
  • Four types of moves are explored as
    perturbations
  • group swap two groups of cars painted with
    different colors are exchanged

14
Other neighborhoods
  • Four types of moves are explored as
    perturbations
  • inversion order of the cars in a group painted
    with the same color is reverted

15
Other neighborhoods
  • Four types of moves are explored as
    perturbations
  • reinsertion cars involved in violations are
    eliminated and greedily reinserted

16
Problem EP-RAF-(ENP)
EP-RAF-(ENP)
  • Build initial solution H6
  • Improve 1st objective ILS with restarts
  • Make solution feasible for PCC
  • Improve 2nd objective without deteriorating the
    1st VNS
  • Improve 3rd objective without deteriorating the
    1st and 2nd ILS with restarts
  • Minimize the number of violations of high
    priority ratio constraints
  • Minimize the number of paint color changes
  • Minimize the number of violations of low
    priority ratio constraints

17
Problem EP-RAF-(ENP)
  • Optimization of the first objective HPRC
  • Build initial solution H6
  • Improvement Iterated Local Search (ILS) with
    restarts
  • Only first objective is considered.
  • Local search swap moves
  • Intensification shift followed by swap moves
  • Perturbations reinsertion moves
  • Reinitializations H6 or reinsertions
  • Stopping criterion number of reinitializations
    without improvement or given fraction of total
    time

18
Problem EP-RAF-(ENP)
  • Optimization of the second objective PCC
  • Repair heuristic to make solution feasible for
    PCC
  • Improvement Variable Neighborhood Search (VNS)
  • First and second objectives are considered.
  • First objective does not deteriorate.
  • Local search swap moves
  • Shaking k-swap moves (kmax20)
  • Intensification shift followed by swap moves
  • Stopping criterion number of intensifications
    without improvement or given fraction of total
    time

19
Problem EP-RAF-(ENP)
  • Optimization of the third objective LPRC
  • Improvement Iterated Local Search (ILS) with
    restarts
  • All three objectives are simultaneously
    considered.
  • First and second objectives do not deteriorate.
  • Local search swap moves
  • Intensification shift followed by swap moves
  • Perturbations inversion and group swap moves
  • Reinitializations variant of H6 that do not
    deteriorate the first and second objectives
  • Stopping criterion time limit

20
Problem EP-ENP-RAF
EP-ENP-RAF
  • Build initial solution H6
  • Improve 1st objective ILS with restarts
  • Improve 2nd objective without deteriorating the
    1st VNS
  • Make solution feasible for PCC
  • Improve 3rd objective without deteriorating the
    1st and 2nd VNS
  • Minimize the number of violations of high
    priority ratio constraints
  • Minimize the number of violations of low priority
    ratio constraints
  • Minimize the number of paint color changes

21
Problem RAF-EP-(ENP)
RAF-EP-(ENP)
  • Build initial solution minimizing 1st objective
    PCC H5
  • Improve 2nd objective without deteriorating the
    1st ILS with restarts
  • Improve 3rd objective without deteriorating the
    1st and 2nd ILS with restarts
  • Minimize the number of paint color changes
  • Minimize the number of violations of high
    priority ratio constraints
  • Minimize the number of violations of low
    priority ratio constraints

22
Implementation issues
  • Same quality solutions (ties) encouraged,
    accepted, and explored to diversify the search.
  • Neighbors that cannot improve the current
    solution are not investigated, for example
  • To do not deteriorate PCC, a car inside (but not
    in the border of) a color group may only be
    exchanged with another car with the same color.
  • Swap of two cars not involved in violations
    cannot improve the total number of violations.
  • Only shift moves of isolated cars can reduce the
    number of paint color changes.

23
Implementation issues
  • If the current solution was a local optimum,
    after a perturbation only moves of cars in the
    region affected by the perturbation can improve
    the solution.
  • When a neighbor solution is being evaluated,
    first evaluate the first objective. If the latter
    deteriorates, then stop and discard this
    neighbor.

24
Implementation issues
  • Codes in C compiled with version 3.2.2 of the
    gcc compiler with the optimization flag -O3.
  • Extensive use of profiling for code optimization.
  • Approximately 27000 lines of code.
  • C library routines linked with flag -static
    -lstdc
  • Computational experiments on a Pentium IV with
    1.8 GHz clock and 512 Mbytes of RAM memory.
  • Time limit 600 seconds (10 runs)
  • Schrages random number generator.

25
Numerical results Set A
  • Best average results for all EP-ENP-RAF instances
    in test set A
  • Improved results for the second objective LPRC

26
Numerical results Set A
  • Best average results for four out of eigth
    EP-RAF-(ENP) instances in test set A
  • Improved results for the second objective PCC

27
Numerical results Set A
  • Best average results for two out of four
    RAF-EP-(ENP) instances in test set A
  • Results are very close for the other four
    instances

28
Numerical results Set B
29
Numerical results Set B
30
Numerical results Set B
31
Problem EP-ENP-RAF
EP-ENP-RAF
  • Build initial solution H6
  • Improve 1st objective ILS with restarts
  • Improve 2nd objective without deteriorating the
    1st VNS
  • Make solution feasible for PCC
  • Improve 3rd objective without deteriorating the
    1st and 2nd VNS
  • Minimize the number of violations of high
    priority ratio constraints
  • Minimize the number of violations of low priority
    ratio constraints
  • Minimize the number of paint color changes

32
Problem EP-ENP-RAF
  • Optimization of the first objective HPRC
  • Build initial solution H6
  • Improvement Iterated Local Search (ILS) with
    restarts
  • Only first objective is considered.
  • Local search swap moves
  • Intensification shift followed by swap moves
  • Perturbations reinsertion moves
  • Reinitializations H6 or reinsertions
  • Stopping criterion number of reinitializations
    without improvement or given fraction of total
    time

33
Problem EP-ENP-RAF
  • Optimization of the second objective LPRC
  • Improvement Variable Neighborhood Search (VNS)
  • First and second objectives are considered.
  • First objective does not deteriorate.
  • Local search swap moves
  • Shaking reinsertion and k-swap moves
  • Intensification shift followed by swap moves
  • Stopping criterion number of intensifications
    without improvement or given fraction of total
    time

34
Problem EP-ENP-RAF
  • Optimization of the third objective PCC
  • Repair heuristics to make solution feasible for
    PCC
  • Antecipatory analysis build good solution for
    PCC
  • Swap moves to find feasible solution for PCC
  • Shift moves to ensure feasibility solution may
    deteriorate
  • Improvement Variable Neighborhood Search (VNS)
  • All three objectives are simultaneously
    considered.
  • First and second objectives do not deteriorate.
  • Local search swap moves
  • Shaking reinsertion and k-swap moves
  • Intensification shift followed by swap moves
  • Stopping criterion time limit

35
Problem RAF-EP-(ENP)
RAF-EP-(ENP)
  • Build initial solution minimizing 1st objective
    PCC H5
  • Improve 2nd objective without deteriorating the
    1st ILS with restarts
  • Improve 3rd objective without deteriorating the
    1st and 2nd ILS with restarts
  • Minimize the number of paint color changes
  • Minimize the number of violations of high
    priority ratio constraints
  • Minimize the number of violations of low
    priority ratio constraints

36
Problem RAF-EP-(ENP)
  • Optimization of the second objective HPRC
  • Improvement Iterated Local Search (ILS) with
    restarts
  • First and second objectives are considered.
  • First objective does not deteriorate.
  • Local search swap moves
  • Intensification shift followed by swap moves
  • Perturbations group swap and inversion moves
  • Reinitializations H5
  • Stopping criterion same solution hit many times
    after given fraction of total time

37
Problem RAF-EP-(ENP)
  • Optimization of the third objective LPRC
  • Improvement Iterated Local Search (ILS) with
    restarts
  • All three objectives are simultaneously
    considered.
  • First and second objectives do not deteriorate.
  • Local search swap moves
  • Intensification shift followed by swap moves
  • Perturbations inversion and group swap moves
  • Reinitializations variant of H6 that do not
    deteriorate the first and second objectives
  • Stopping criterion time limit

38
Iterated Local Search
procedure ILS while stopping criterion not
satisfied do s0 ? BuildRandomizedInitialSolu
tion() s ? LocalSearch(s0) repeat
s ? Perturbation(s) s ?
LocalSearch(s) s ? AcceptanceCriterion(
s,s) until reinitialization criterion
satisfied end-while end
39
Variable Neighborhood Search
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