Title: RUSALS GROWTH STRATEGY: FROM RUSSIAN TO GLOBAL ALUMINIUM BUSINESS Pavel Ulianov, Managing Director C
1RUSALS GROWTH STRATEGYFROM RUSSIAN TO GLOBAL
ALUMINIUM BUSINESSPavel Ulianov, Managing
DirectorCorporate Strategy and Development
- 10th CRU World Aluminium Conference
- June 13, 2005
2A global leader, from Russia
- Formed in 2000 just five years ago!
- Top 3 producer of aluminium and alloys globally
- 9.9 of global aluminium production
- 2.7 million tonnes of aluminium produced in 2004
- Over US5.4 billion in annual sales in 2004
- Today, 63 of products sold directly to end-users
(in 2000, 80 via middlemen traders) - Production development and expansion investments
exceeded US534 million in 2004 - Over 50,000 employees
3From Siberia to the World
We operate in 7 Russian regions and 11 other
countries, plus we sell to customers throughout
the world
4Competing in global markets
- Advantages
- Dynamic company with strong management, focused
on growth - Access to Siberian hydro power plants (low-cost
energy supplied at average price) - Enormous productivity gains run counter to rising
industry costs - A loyal and expanding client base
- Strong technological RD base (ETC and VAMI)
- Challenges
- Dependence on purchased alumina to supplement
internal production - Remoteness of smelters from customers and raw
materials - Soderberg technology limits performance of some
smelters - Improving environmental performance
5Building and sustaining truly global
competitiveness
- 1. Technological edge
- Proprietary aluminium smelting technology RA-300
(300 kA) - RD centre currently testing more advanced cell
with 400 kA (RA-400) - Few competitors have such technological
capability Alcan, Alcoa, Norsk Hydro, China - 2. Productivity surge
- Reduced workforce from 73,000 in 2000 to
approximately 47,000 today has dramatically
increased labour efficiency and narrowed the gap
with competitors - From 77 tonnes per employee in 2000 to 137
tonnes per employee in 2004
6Building and sustaining truly global
competitiveness
- 3. Adding value
- Value added product sales (alloys, billets etc)
grown from around 15 in 2000 to roughly 40
today - Ambitious but realistic target to raise this
share to 50 by 2013 - Agreement with Alcoa allows RUSAL to focus on key
businesses - 4. Customer focus
- Sales to global traders dropped from 80 to just
15 of total volume - Since 2000 new sales offices established in US,
Germany, Japan and Singapore - Smelter distance not a barrier to improved
customer service
7Dynamic growth in aluminium smelting
Production grown by 49 (from 1.8 to 2.7 million
tonnes)
Of which Creep/efficiency 200 kt MA 700
kt Bratsk 150 kt Krasnoyarsk 240 kt
Novokuznetsk 310 kt
8Dynamic growth in alumina refining
- Increased by 2.6 million tonnes or 217 to 3.8
million tonnes - From 7th to 5th position in global league table
- Self sufficiency grown from 35 to over 70
Of which Creep/efficiency 200 kt MA 2,400
kt Nikolaev 460 kt Achinsk 350 kt
Friguia 770 kt Boxitogorsk 50 kt
20 of QAL 770 kt
9Achieving our vision
- To become the worlds largest and most profitable
aluminium producer by 2013, RUSAL will - Grow aluminium production to 5 million tonnes per
year - Grow alumina production to 8 million tonnes per
year - Raise alloy production to 50 of overall out-put
- Position RUSAL as one of the worlds lowest-cost
capex-per-tonne producers - Double current labour productivity
- Enhance our employer of choice status(quality
work environment and competitive salary)
10Aluminium industry cost curve
RUSAL well positioned in terms of aluminium costs
11A clear strategy for delivery alumina
Development plan for alumina capacity to 2013
12Attaining growth through 80 alumina
self-sufficiency
4.8mt of alumina capacity added by 2013
Territories for growth
13A clear strategy for deliveryaluminium
Development plan for aluminium capacity to 2013
14Attaining aluminium growth
2.3 mt of aluminium capacity added by 2013
- Greenfield projects should account for 81 of the
growth - Khakassky shown as the only brownfield 13 of
growth - All smelters should add 4 to capacity through
creep - Current plan assumes only 9 of growth outside
Russian Federation
15Power projects to bolster growth
Smelter fuel sources
- Security of power supply and pricing is an issue
for the industry - Rusals power advantage lies in Russia and former
republics - Rusal is involved in power projects for 44 of
its greenfield smelter capacity
16Leveraging opportunitiesin Russia Komi Project
- Highlights
- Komi region start-up planned by 2008
- Bauxite reserves JORC 190 mt. Annual volume 1,400
kt - RUSAL equity share 700kt
- RUSAL acquired 50 in the project from its
current promoter, SUAL - SUAL and RUSAL will jointly manage the
construction and the new assets under a
shareholder agreement - SUAL will also sell 500 to 700 kt of alumina to
RUSAL - Rationale
- Reduces alumina transport cost for RUSAL
- Reduces dependence on the spot alumina market for
RUSAL - IFC/EBRD involvement provides international
recognition - Government support positive for both companies
17Investing in World Class assets
On 1 April 2005, RUSAL acquired 20 shareholding
in Queensland Alumina Limited (QAL)
- largest alumina refinery in the world
- producing 3.85 million tonnes p.a.
- a joint venture between RUSAL (20), Comalco
(38.6) and Alcan (41.4) - largest ever Russian investment into Australia
18QAL a bridge to the future
- Increases RUSALs alumina supply
- RUSALs equity alumina production increases from
3.3 Mt to approximately 4.1Mt (24) - RUSALs share of QAL production (770Kt) currently
meets 15 of RUSALs Siberian smelter needs - QAL has significant expansion potential to over
5Mt p.a. - QAL owners will continue to evaluate expansion
options for the refinery
19Priority issues for next 10 years
- Efficient greenfield construction
- lower capex, capital control, deliver on time and
to budget - Development of improved (operationally and capex
wise) technologies, for example RA 400 - Raise capacity creep
- increase current efficiency at current smelters
- Active value adding MA activity with prudent
assumptions - Continue to monitor and control costs (especially
in alumina) - Improve internal processes and risk management
procedures to enable controlled and orderly growth
20Instinct for Growth
- www.rusal.com
- Phone 7095-720-5170
- Fax 7095-728-4912