RUSALS GROWTH STRATEGY: FROM RUSSIAN TO GLOBAL ALUMINIUM BUSINESS Pavel Ulianov, Managing Director C - PowerPoint PPT Presentation

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RUSALS GROWTH STRATEGY: FROM RUSSIAN TO GLOBAL ALUMINIUM BUSINESS Pavel Ulianov, Managing Director C

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Dependence on purchased alumina to supplement internal production ... Grow alumina production to 8 million tonnes per year ... costs (especially in alumina) ... – PowerPoint PPT presentation

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Title: RUSALS GROWTH STRATEGY: FROM RUSSIAN TO GLOBAL ALUMINIUM BUSINESS Pavel Ulianov, Managing Director C


1
RUSALS GROWTH STRATEGYFROM RUSSIAN TO GLOBAL
ALUMINIUM BUSINESSPavel Ulianov, Managing
DirectorCorporate Strategy and Development
  • 10th CRU World Aluminium Conference
  • June 13, 2005

2
A global leader, from Russia
  • Formed in 2000 just five years ago!
  • Top 3 producer of aluminium and alloys globally
  • 9.9 of global aluminium production
  • 2.7 million tonnes of aluminium produced in 2004
  • Over US5.4 billion in annual sales in 2004
  • Today, 63 of products sold directly to end-users
    (in 2000, 80 via middlemen traders)
  • Production development and expansion investments
    exceeded US534 million in 2004
  • Over 50,000 employees

3
From Siberia to the World
We operate in 7 Russian regions and 11 other
countries, plus we sell to customers throughout
the world
4
Competing in global markets
  • Advantages
  • Dynamic company with strong management, focused
    on growth
  • Access to Siberian hydro power plants (low-cost
    energy supplied at average price)
  • Enormous productivity gains run counter to rising
    industry costs
  • A loyal and expanding client base
  • Strong technological RD base (ETC and VAMI)
  • Challenges
  • Dependence on purchased alumina to supplement
    internal production
  • Remoteness of smelters from customers and raw
    materials
  • Soderberg technology limits performance of some
    smelters
  • Improving environmental performance

5
Building and sustaining truly global
competitiveness
  • 1. Technological edge
  • Proprietary aluminium smelting technology RA-300
    (300 kA)
  • RD centre currently testing more advanced cell
    with 400 kA (RA-400)
  • Few competitors have such technological
    capability Alcan, Alcoa, Norsk Hydro, China
  • 2. Productivity surge
  • Reduced workforce from 73,000 in 2000 to
    approximately 47,000 today has dramatically
    increased labour efficiency and narrowed the gap
    with competitors
  • From 77 tonnes per employee in 2000 to 137
    tonnes per employee in 2004

6
Building and sustaining truly global
competitiveness
  • 3. Adding value
  • Value added product sales (alloys, billets etc)
    grown from around 15 in 2000 to roughly 40
    today
  • Ambitious but realistic target to raise this
    share to 50 by 2013
  • Agreement with Alcoa allows RUSAL to focus on key
    businesses
  • 4. Customer focus
  • Sales to global traders dropped from 80 to just
    15 of total volume
  • Since 2000 new sales offices established in US,
    Germany, Japan and Singapore
  • Smelter distance not a barrier to improved
    customer service

7
Dynamic growth in aluminium smelting
Production grown by 49 (from 1.8 to 2.7 million
tonnes)
Of which Creep/efficiency 200 kt MA 700
kt Bratsk 150 kt Krasnoyarsk 240 kt
Novokuznetsk 310 kt
8
Dynamic growth in alumina refining
  • Increased by 2.6 million tonnes or 217 to 3.8
    million tonnes
  • From 7th to 5th position in global league table
  • Self sufficiency grown from 35 to over 70

Of which Creep/efficiency 200 kt MA 2,400
kt Nikolaev 460 kt Achinsk 350 kt
Friguia 770 kt Boxitogorsk 50 kt
20 of QAL 770 kt
9
Achieving our vision
  • To become the worlds largest and most profitable
    aluminium producer by 2013, RUSAL will
  • Grow aluminium production to 5 million tonnes per
    year
  • Grow alumina production to 8 million tonnes per
    year
  • Raise alloy production to 50 of overall out-put
  • Position RUSAL as one of the worlds lowest-cost
    capex-per-tonne producers
  • Double current labour productivity
  • Enhance our employer of choice status(quality
    work environment and competitive salary)

10
Aluminium industry cost curve
RUSAL well positioned in terms of aluminium costs
11
A clear strategy for delivery alumina
Development plan for alumina capacity to 2013
12
Attaining growth through 80 alumina
self-sufficiency
4.8mt of alumina capacity added by 2013
Territories for growth
13
A clear strategy for deliveryaluminium
Development plan for aluminium capacity to 2013
14
Attaining aluminium growth
2.3 mt of aluminium capacity added by 2013
  • Greenfield projects should account for 81 of the
    growth
  • Khakassky shown as the only brownfield 13 of
    growth
  • All smelters should add 4 to capacity through
    creep
  • Current plan assumes only 9 of growth outside
    Russian Federation

15
Power projects to bolster growth
Smelter fuel sources
  • Security of power supply and pricing is an issue
    for the industry
  • Rusals power advantage lies in Russia and former
    republics
  • Rusal is involved in power projects for 44 of
    its greenfield smelter capacity

16
Leveraging opportunitiesin Russia Komi Project
  • Highlights
  • Komi region start-up planned by 2008
  • Bauxite reserves JORC 190 mt. Annual volume 1,400
    kt
  • RUSAL equity share 700kt
  • RUSAL acquired 50 in the project from its
    current promoter, SUAL
  • SUAL and RUSAL will jointly manage the
    construction and the new assets under a
    shareholder agreement
  • SUAL will also sell 500 to 700 kt of alumina to
    RUSAL
  • Rationale
  • Reduces alumina transport cost for RUSAL
  • Reduces dependence on the spot alumina market for
    RUSAL
  • IFC/EBRD involvement provides international
    recognition
  • Government support positive for both companies

17
Investing in World Class assets
On 1 April 2005, RUSAL acquired 20 shareholding
in Queensland Alumina Limited (QAL)
  • largest alumina refinery in the world
  • producing 3.85 million tonnes p.a.
  • a joint venture between RUSAL (20), Comalco
    (38.6) and Alcan (41.4)
  • largest ever Russian investment into Australia

18
QAL a bridge to the future
  • Increases RUSALs alumina supply
  • RUSALs equity alumina production increases from
    3.3 Mt to approximately 4.1Mt (24)
  • RUSALs share of QAL production (770Kt) currently
    meets 15 of RUSALs Siberian smelter needs
  • QAL has significant expansion potential to over
    5Mt p.a.
  • QAL owners will continue to evaluate expansion
    options for the refinery

19
Priority issues for next 10 years
  • Efficient greenfield construction
  • lower capex, capital control, deliver on time and
    to budget
  • Development of improved (operationally and capex
    wise) technologies, for example RA 400
  • Raise capacity creep
  • increase current efficiency at current smelters
  • Active value adding MA activity with prudent
    assumptions
  • Continue to monitor and control costs (especially
    in alumina)
  • Improve internal processes and risk management
    procedures to enable controlled and orderly growth

20
Instinct for Growth
  • www.rusal.com
  • Phone 7095-720-5170
  • Fax 7095-728-4912
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