Material Handling Modules

1
Material Handling Modules

• Configuring Your
  Own Work Cells

2
Why Use Material Handling Modules?

• Pre-designed modules
• Designed to fit Motoman robots
• Reduce non-recurring engineering costs
• Completely documented
• Shorten delivery times
• Reduce your costs
• Create identical cell components for
  repeat users
• Reduce unknowns in the quoting process

3
What Modules Are Available?

• Robot risers and mounting plates
• Valve packs
• Limit switches for L- and L/U-axis
• S-axis zone rings
• Light curtain kits
• Door gate switches
• Light beacon kits
• Machine loading interfaces
• Top mount cabinets
• Palletizing modules
• Press brake modules
• Case packing modules

4
Robot Risers

• Risers
• Available for HP50, HP165, HP200, HP350, HP500,
  EPL-series
• Standard heights

5
Light Curtain Kits
6
S-Axis Hard Stops

• Available for
• HP6
• HP20
• HP50
• HP165
• HP200

7
Door Gate Switches

• Eliminates the need for a standard gate latch.
  This interlock is a captive key interlock
  circuit.
• Tolerates a high degree of guard or door
  misalignment and is adjustable for right- or
  left-hand operation.
• Single-channel or dual-channel Gate Interlock Kit
  
• LEDs on each unit provide visual feedback to the
  user special mounting required
• Features
• Rating IP67
• Approvals CE, CSA, BG

8
Light Beacon Kits

• Vertical-mount, 3-color light beacon
• Horizontal-mount, 3-color light beacon
• Vertical-mount, 3-color light beacon, with
  two-tone horn
• Horizontal-mount, 3-color light beacon,
  with two-tone horn

9
Valve Packs with J Box Interface

• Each Pneumatic Module Kit consists of
• Junction box, valve pack, robot interface cable,
  and a mounting plate for the top of a robot arm
• The valve pack components have true plug together
  flexibility and allow for easy expandability as
  required
• Both the valve pack and the junction box
  incorporate terminal connections for ease of
  field wiring.
• The valves are designed to meet IP65 (NEMA 4)
  specifications

10
Valve Packs with Turck Block Connection

• Each Pneumatic Module Kit consists of
• Valve pack,robot interface cable with Turck
  block connection, and a mounting plate for the
  top of a robot arm
• The valve pack components have true plug together
  flexibility and allow for easy expandability as
  required
• The valves are designed to meet IP65 (NEMA 4)
  specifications

11
Multiplexing Valve Packs

• The Multiplexing Valve Module is mounted to the
  robots upper arm and features Invensys
  multiplexing valves
• Available for the HP6, HP20, HP50 and HP165
  robots
• Each Multiplexing Valve Module kit consists of
• An upper arm valve assembly with a mounting
  plate, controller to robot I/O cable, and a
  multiplexing control module to be installed in
  the controller cabinet
• Features true plug together flexibility for easy
  expandability
• Designed to meet IP65 (NEMA 4) specifications
  with full CE approval

12
Machine Interfaces

• Universal Electrical Interfaces are modular
  options that can be used with any application
  with one or two machines
• Basic discrete interfaces have been designed with
  a variety of I/O configurations
• The E-STOP circuit safety relay allows the
  controller or any of the machines to stop the
  entire cell

Part Numbers Discrete Interface
Assemblies 144658-1 1 machine, 13 inputs/13
outputs per machine 144658-2 2 machines, 13
inputs/13 outputs per machine 144658-3 1 machine,
20 inputs/20 outputs per machine 144658-4 2
machines, 20 inputs/20 outputs per
machine 144658-5 1 machine, 13 inputs/8 outputs
per machine Note Interface cables are not
included with the assemblies.
13
DeviceNet Machine Interfaces

• DeviceNet Electrical Interfaces are modular
  options that can be used with any application
  with one or two machines
• Basic discrete interfaces have been designed with
  a variety of I/O configurations
• The E-STOP circuit safety relay allows the
  controller or any of the machines to stop the
  entire cell

Part Numbers DeviceNet Interface
Assemblies 144794-1 1 machine, 12 inputs/12
outputs per machine 144794-2 2 machines, 12
inputs/12 outputs per machine 144794-3 3
machines, 12 inputs/12 outputs per
machine 144794-4 1 machine, 20 inputs/20 outputs
per machine 144794-5 2 machines, 20 inputs/20
outputs per machine 144794-6 3 machines, 20
inputs/20 outputs per machine Note Assemblies
include10M interface cables.
14
PalletWorld Module One In-feed
15
PalletWorld Module Two In-feed
16
PalletWorld Module Two In-feed/Two Out-feed
17
Palletizing Modules

• Pallet racks and floor locators
• Slip sheet racks
• Grippers
• Vacuum rail
• Pallet grab
• Bag gripper
• Valve packs

18
Press Brake Modules

• Grippers
• Interface
• Double blank
  detectors
• Re-grip stations
• Grippers
• MotoSweep F
• HP20
• HP50

19
Case Packing Modules

• Combi ErgoPacks
• Universal Gripper
• Valve Packs