Oxygen Sensors

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Oxygen Sensors

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Title: Oxygen Sensors


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2
Standard Motor Products
  • A History
  • Early Years
  • Guiding Philosophies
  • Manufacturing Distribution
  • Standard Today
  • The Future of Standard
  • I.T. Challenges

3
Early Years
  • April 19, 1919 Founded
  • Elias Fife Ralph Van Allen
  • Owner/Partners
  • 10 Employees
  • New York City
  • Manhattan

4
Early Years
  • Why Standard?
  • Vehicle manufacturers
  • Wanted to sell new cars, replacement parts were
    distant second were serviced poorly
  • Standard mission
  • Sell replacement parts, equal in quality to OE,
    easier to get
  • Keys to success
  • Dedicated workers, innovative engineering,
    dynamic management
  • First products
  • Ignition parts, switches, piston rings, starter
    and generator brushes
  • Wire cable followed soon after
  • Focus on sales
  • Nothing happens until a sale is made.

5
Guiding Philosophies Early Growth
  • Internal Growth
  • 1919 1930s
  • Moves
  • 1921
  • Manhattan to Long
  • Island City
  • 1936
  • 37-18 Northern Blvd,
  • Long Island City, NY

Quality products. Integrity in selling. A sales
force second to none.
6
Guiding Philosophies Early Growth
  • Internal Growth
  • 1930s (early)
  • Started manufacturing most important electrical
    parts
  • Improve costs control supply
  • Point sets, condensers, caps rotors
  • Blue Streak ignition
  • High quality Best that money can buy.
  • We will grow as a manufacturer as long as we
    keep thinking like our customers.

7
Guiding Philosophies Early Growth
  • 1934
  • Bought wire cable manufacturing
  • 1936
  • Bernard Fife - son of founder joined company
  • 1942
  • Nathaniel Sills - son-in-law of founder joined
    company

8
Guiding Philosophies Early Growth
  • 1947
  • Hygrade Products Co.
  • Carburetion products
  • 1957 Quick repair Jiffy Kits introduced
  • 1950
  • Blue Streak-Hygrade Products, Ltd
  • Presence in Canada
  • 1960
  • Public company

9
Guiding Philosophies Early Growth
  • 1960s (early)
  • Blue Streak points with Lubriwick
  • 1967
  • Larry Sills joins company
  • 3rd generation
  • 1977
  • NYSE listed

10
Guiding Philosophies Early Growth
  • 1979-1980 First recession in aftermarket
  • Standard invested in sales personnel
  • 1980 A giant leap forward
  • PD (a significant ignition manufacturer)
    dramatically changed distribution strategies,
    alienated customers, and in six months Standard
    gained 80 of their business

11
Manufacturing Distribution
  • 1930s
  • Started manufacturing most important electrical
    parts
  • 1934
  • Bought wire cable manufacturing
  • 1947
  • Hygrade Products Co. carburetion products

12
Manufacturing Distribution
  • 1968
  • Stanric, Puerto Rico
  • Manufacturing location (formerly the
    manufacturing facility for Atari Electronics)
  • 1972
  • Electronics Engineering Group
  • Standard entered new field of automotive
    electronics
  • Voltage regulators
  • Electronic modules

13
Manufacturing Distribution
14
Manufacturing Distribution
15
Manufacturing Distribution
1978
16
Manufacturing Distribution
  • 1978
  • Four Seasons Comfort Controls, TX
  • Temperature control products
  • 1978
  • Edwardsville, KS
  • 360,000 sq. ft. distribution manufacturing
    center
  • Home for wire cable
  • 1979
  • Car Air Components (Carco), FL
  • Temperature control products

17
Manufacturing Distribution
  • 1980
  • Grapevine, TX
  • 178,000 sq. ft.
  • Four Seasons Divisional HQ.

18
Manufacturing Distribution
  • 1986
  • Hybrid Products Div. of Fairchild Semiconductor
  • Hong Kong
  • Expansion of electronics capabilities
  • 1989
  • Guaranteed Parts Sorensen Industries
  • Engine management products
  • 1900 - Sorensen founded
  • 1908 GP founded
  • Sold to Gulf Western then Wicks Mfg

19
Manufacturing Distribution
  • 1989
  • Puerto Rico hit by hurricane Hugo
  • Production restarted in only 3 weeks

Part of SMP facility was severely damaged
20
Manufacturing Distribution
  • 1989
  • Disputanta, VA
  • 400,000 sq. ft. master distribution center
  • 1992
  • Lavi Electronics in Canada
  • Joint venture - Blue Streak Electronics
  • Remanufactured electronics

21
Manufacturing Distribution
  • 1995
  • Automotive Dryers Air Parts (API), Cumming, GA
  • Unimotor (startup) - blower radiator fan motors
  • 1996
  • Federal Parts wire cable manufacturing
  • Hayden engine transmission cooling products
  • 1997
  • Filko Ignition manufacturing
  • Allied Signal oxygen sensor manufacturing
  • 1998
  • Swap EIS Brake Parts for Cooper Automotive
    temperature control business

22
Manufacturing Distribution
  • 1999
  • Lewisville, TX
  • 400,000 sq. ft.
  • Four Seasons Divisional HQ.

23
Manufacturing Distribution
  • 1999
  • Mexico Wire cable manufacturing
  • Eaglemotive Div. (Mark IV) consolidated into
    Hayden
  • 2002
  • Hartle Industries - compressor rebuilder
  • Long USA - evaporators, hose assemblies engine
    cooler manufacturer
  • Johnson Controls - fuel injector manufacturer
  • 2005
  • Start of JDE rollout project for all Engine Mgmt.
    Divisions

24
Manufacturing Distribution
25
Manufacturing Distribution
  • EMD - Manufactured Products
  • ABS wheel speed sensors
  • Air charge temp sensors
  • Air pump check valves
  • Cam/Crank sensors
  • Coils
  • Dist. caps
  • Dist. condensers
  • Dist. pickups
  • Dist. points
  • Dist. rotors
  • EGR valves
  • EGR position sensors
  • Electronic modules
  • Electrical switches
  • Fuel injectors
  • Pressure regulators
  • Idle air control valves
  • Oil pressure switches
  • MAP sensors
  • Oil pressure switches
  • Oxygen sensors
  • Resistors Ignition coils
  • Resistors Blower motors
  • Speed sensors
  • Starter solenoids
  • Temperature sensors
  • Temperature switches
  • Throttle pos sensors
  • Vacuum controls
  • Voltage regulators
  • Window lift motors
  • Windshield washer pumps
  • Wire - Boots
  • Wire - Sets

26
Manufacturing Distribution
  • TCD - Manufactured Products
  • Blower motors
  • Radiator fan motors
  • Clutch assemblies
  • Filter dryers/accumulators
  • Condensers
  • Heater cores
  • Evaporator cores
  • Hose assemblies

27
Standard Today (EMD TCD)
  • 2005 Sales
  • 830 million
  • Market Leader - greater than 35 market share

28
Standard Today - Engine Management
  • 2005 Sales
  • 601 million
  • Market Leader - greater than 35 market share

29
Standard Today - Temperature Control
  • 2005 Sales
  • 229 million
  • Market Leader - greater than 40 market share

30
Standard Today
31
The Future of Standard
9 Million dollar export business and growing
32
The Future of Standard
  • Tapping into the Heavy Duty market
  • 1.8 billion dollar industry
  • Success through NAPA with our Cool Cab program

33
The Future of Standard
  • OE Business
  • Increased OE and OES market share

34
I.T. Challenges (EMD)
  • 1998
  • EMD SITES
  • Standard Motor Products, Inc. - Long Island
    City, N.Y. COPICS (Mainframe)
  • Corporate Office / Plastics Mfg.
  • Standard Motor Products - Greenville, SC
    MAPICS (AS/400)
  • Coil Fuel Injection Mfg.
  • Standard Motor Products - Reno, NV COPICS
    (Mainframe)
  • Western Distribution Center
  • Blue Streak Hygrade - Mississauga Ontario Canada
    COPICS (Mainframe)
  • Blue Streak Hygrade
  • Blue Streak Electronics - Concord Ontario Canada
    In-House (PC Based)
  • Blue Streak Electronics
  • Standard Motor Products - Disputanta, VA
    Mainframe/UNIX WMS
  • East Coast Distribution Center
  • Standard Motor Products - Wilson, N.C. COPICS
    (Mainframe)
  • Oxygen Sensor Business Unit
  • Standard Motor Products - Orlando, FL COPICS
    (Mainframe)
  • SMP Electronics
  • Standard Motor Products - Hong Kong COPICS
    (Mainframe)
  • SMP Hong Kong

EMD
Growth and a company-wide transition to JDEdwards
35
I.T. Challenges (TCD)
  • 1998
  • TCD SITES
  • Four Seasons - Lewisville, TX. In-House
    (AS/400)
  • Corporate Headquarters/Main Distribution
    Center
  • Four Seasons - Grapevine, TX. In-House
    (AS/400)
  • Compressor Manufacturing Plant
  • Unimotor - St. Thomas, Ontario Canada In-House
    (PC Based)
  • Electric Motors
  • Hayden - Corona, CA. MAPICS (AS/400)
  • Fan Clutches Oil Coolers
  • COOPER-MOOG ACQUIRED SITES
  • ACI Chicago, IL. BPICS (System 36)
  • Acquired by Cooper-Moog in 1995 - Corporate
    Office / Plastics Mfg.
  • API/ADI Cumming, GA. In-House (PC Based)
  • Acquired by Cooper-Moog in 1995 - Coil
    Fuel Injection Mfg.
  • Wynns (MaxAir) CA-PRMS (AS/400)
  • Acquired by Cooper-Moog in 1995
  • Cooper-Moog Dist. Center Dyersberg, TN.
    DATA3 (AS/400)
  • Acquired by Cooper-Moog in 1995
  • Cooper-Moog Comprressor Mfg. Palestine, TX.
    DATA3 (AS/400)
  • Acquired by Cooper-Moog in 1995
  • Eaglemotive Ft. Worth, TX. In-House (PC
    Based)
  • Fan Clutches, Fan Blades Transmission
    Coolers

TCD
Growth and a company-wide transition to JDEdwards
36
I.T. Challenges (Dana)
  • 1998
  • DANA SITES
  • Argos, IN. DATA3 (AS/400)
  • Wire Manufacturing
  • Branford, CT. BAAN Lawson on HPUX
  • Ignition Manufacturing
  • Franklin Park, IL. Lawson on HPUX
  • Returns Center
  • Independence, KS. BAAN Lawson on HPUX
  • Ignition Manufacturing
  • Northvale, NJ. DATA3 (AS/400)
  • Fuel Injector Manufacturing
  • Mishawaka, IN. DATA3 (AS/400)
  • Wire Manufacturing
  • Guilford, CT. EPIS on HPUX
  • Division Headquarters
  • Nashville, TN. Catalyst on HPUX
  • Distribution Center

DANA
Growth and a company-wide transition to JDEdwards
37
I.T. Challenges (EMD/Dana Merge)
  • 2003

Sites Closed as a result of acquisitions
  • TCD SITES CLOSED
  • ACI Chicago, IL. BPICS (System 36)
  • Acquired by Cooper-Moog in 1995 - Corporate
    Office / Plastics Mfg.
  • API/ADI Cumming, GA. In-House (PC Based)
  • Acquired by Cooper-Moog in 1995 - Coil
    Fuel Injection Mfg.
  • Cooper-Moog Dist. Center Dyersberg, TN. In
    House (PC Based)
  • Acquired by Cooper-Moog in 1995
  • Cooper-Moog Comprressor Mfg. Palestine, TX.
    In-House (PC Based)
  • Acquired by Cooper-Moog in 1995
  • Eaglemotive Ft. Worth, TX. In-House (PC
    Based)
  • Fan Clutches, Fan Blades Transmission
    Coolers

EMD
DANA
MERGE
EMD acquires portions of DANA
  • DANA SITES CLOSED
  • Argos, IN. DATA3 (AS/400)
  • Wire Manufacturing
  • Branford, CT. BAAN Lawson on HPUX
  • Ignition Manufacturing
  • Franklin Park, IL. Lawson on HPUX
  • Returns Center
  • Northvale, NJ. DATA3 (AS/400)
  • Fuel Injector Manufacturing
  • Guilford, CT. EPIS on HPUX
  • Division Headquarters
  • Nashville, TN. Catalyst on HPUX
  • Distribution Center

TCD
Growth and a company-wide transition to JDEdwards
38
I.T. Challenges (EMD/Dana Merge)
  • 2005

Efforts to move EMD to JDE in motion!
EMD
DANA
TCD
Growth and a company-wide transition to JDEdwards
39
I.T. Challenges (EMD/Dana/TCD Merge)
2009
  • 2009

EMD Formerly DANA
EMD
TCD
Growth and a company-wide transition to JDEdwards
40
I.T. Challenges
41
I.T. Challenges
  • Technology Growth
  • A Decade of Change
  • As early as 1990, Standard Motor Products had
    little to no technology in place to support our
    operations. Mergers and acquisitions created
    many challenges including the merging of many
    different technology infrastructures and data
    methodologies.
  • From 1990 to Today
  • Over the past 10 years or so weve implemented
    many new ideas and technologies with the goal of
    cost savings and increased quality in mind.

42
I.T. Challenges
Technology Growth Technologies weve
implemented and what they do
  • Automated Box Label ordering system
  • Quicker for customers/salespeople to enter orders
  • More efficient processing of orders
  • More accurate to provide the required boxes and
    labels
  • EDI/Transnet
  • Provide customer-required two-way electronic
    communications for order, shipment, and invoice
    information
  • Faster processing of orders to pick and ship
    sooner
  • Faster order lead time means less customer
    inventory required
  • Fully integrated with all other systems
  • Automated Daily Report Generation
  • Create reports before the main work shift begins
  • Provide detailed reports to allow for better
    customer, inventory, order management

43
I.T. Challenges
Technology Growth Technologies weve
implemented and what they do
  • S.Q.U.I.D. graphical item imaging system
  • S.Q.U.I.D. Superior Quality w/Unmistakable I.D.
  • Web-based support for incoming inspection (temp)
    and pack to order (engine) operations
  • Allows inspectors and packers to ensure the right
    part is received or packaged
  • Reduces warranty and material handling costs
  • Automated ASAM File Generation
  • Automatically generates sales, competitor, and
    pricing information for sales force computer
    system
  • Available to the sales force via the internet
  • Whats Up Network monitoring system
  • Allows network administrators to monitor system
    status 24/7
  • Administrators are notified of downed systems
    immediately
  • via email and text message pages

44
I.T. Challenges
Technology Growth Technologies weve
implemented and what they do
  • Citrix
  • Simplifies administration of application
    management
  • Remote access through NFuse portal via the
    internet
  • Published applications for specific departments
    or locations
  • Electronic Document Archives
  • Eliminates the need to file printed paperwork
  • Faster, more efficient retrieval of copies of
    invoices, packing lists, purchase orders, etc.
  • Eliminates the possibility of misfiling and not
    finding documents
  • Saves storage space
  • Web Emergency Order Entry System
  • Customers can enter orders directly into the
    system 24/7
  • Faster turnaround by eliminating the need for us
    to manually enter the order
  • Real-time order and shipment tracking info
    directly to our customers via the internet

45
I.T. Challenges
Technology Growth Technologies weve
implemented and what they do
  • Zosel Labor Management
  • Tracks and records labor associated with
    warehouse activities
  • Enables warehouse managers to closely monitor and
    track inefficiencies throughout the warehouse
  • TMS
  • Web-based system that determines the best carrier
    for outgoing packages
  • Customers can track shipments on the TMS web site
    24/7 regardless of the carrier used
  • Blackberry Enterprise Server
  • Sales Force is never out of touch with constant
    access to email instantly via their Blackberry
    phones

46
I.T. Challenges
Technology Growth Technologies weve
implemented and what they do
  • JDE
  • Fully integrated corporate ERP system
  • Logility
  • Forecasting system
  • Forecast extraction for the JDE MRP system
  • Distribution center message generation for MRP
    system
  • RF (Radio Frequency Spectrum 24 802.11x)
  • Speeds up response time from wireless handheld
    terminals to AS/400 WMS system for order picking
    and inventory replenishment
  • Eliminates errors commonly seen with paper-pick
    systems
  • Wireless carts solutions for mobility throughout
    the warehouse for barcode printing applications
  • Runs wireless thin clients on mobile carts
    (SQUID) for returns applications

47
I.T. Challenges
The future of I.T. at SMP Other systems to be
implemented in the next few years
  • Voice Picking
  • Faster training time for temp employees
  • Fewer errors due to user entry mistakes
  • Shorter order picking and replenishing times for
    all users
  • RF pallet weight system
  • Order picking accuracy system
  • Details for disputing shortages with improved
    results
  • Pallet item details/manifests as required by some
    customers

48
I.T. Challenges
  • Highlights of the past decade
  • 1994
  • JDE Financials implemented company-wide
  • 1998 - 2002
  • JDE ERP suite implemented in TCD
  • 2003 - 2005
  • S.Q.U.I.D. Q.C. Program (shown)
  • Integrated EMD facilities acquired from
  • Dana into mainframe systems
  • Partnership Network
  • PIES certification
  • 2006
  • IPO implementations
  • 2006 - 2009
  • JDE ERP suite
  • implemented in EMD

49
Standard Motor Products, Inc.
  • We Never Rest!
  • In an ever changing world, the automotive
    industry will continue to be challenged by
    designs derived from new technology. Standard is
    determined to be the market leader.

50
Thank You!
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