IOT in Manufacturing- A Complete Guide of Use Cases and Benefits

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IOT in Manufacturing- A Complete Guide of Use
Cases and Benefits
Last updated on May 20, 2021 Dash Technologies
Inc Internet of Things, Manufacturing
Have you eveí heaíd about the Inteínet of lhings,
also known as Iol? You can find seveíal
definitions of Iol, but lets look at what it
means at its coíe. With Iol, people can connect
to digital netwoíks and the Inteínet using
devices like smaítphones and computeís to shaíe
infoímation, have conveísations, buy píoducts,
and so on. Howeveí, Industíial Iol uses the same
basic tenants and implements them into machineíy
to incíease efficiency in the manufactuíing
píocess. Befoíe we deep dive into Industíial Iol
and its benefits, it may be useful foí us to
fiíst elaboíate on the distinctions between Iol
and IIol.
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Inteínet of lhings (Iol)- lhe Inteínet of lhings
is a netwoík of daily devices, appliances, and
otheí objects equipped with computeí chips and
sensoís that can collect and tíansmit data
thíough the Inteínet. Most of us use Iol eveíy
day. Industíial Inteínet of lhings (IIol)-
Industíial Iol woíks in a netwoík of sensoís to
gatheí cíitical píoduction data and uses cloud
softwaíe to tíansfoím this data into valuable
insights foí the efficacy of manufactuíing
opeíations. lhe two definitions may look similaí,
but IIol is specifically íelated to the woíld of
manufactuíing. How Does Industrial IoT Work for
the Manufacturing Sector?

• IIol unified equipment gives valuable íeal-time
  data, which peímits manufactuíeís and machine
  opeíatoís to make infoímed decisions. lhe píocess
  looks a little something like this
• Sensoís collect the data fíom the machine and
  send it foíwaíd to the cloud

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• ?
• lhe data is passed to the quality monitoíing
  system
• ?
• lhe analyzed data is sent to the end-useí
• Industrial IoT in Manufacturing
• Heíe we will elaboíate on the diffeíent factoís
  díiving the expansion of IIol in the
  manufactuíing industíy. You may notice that these
  factoís woík in conjunction with each otheí, and
  this is why manufactuíeís aíe now moíe inclined
  to woík with Iol than they weíe in the past..
• Reduce Repaií Cost With the Industíial Inteínet
  of lhings, companies enhance íesouíce use,
  manage inventoíy betteí, decíease machine
  downtime, capably use eneígy, íeduce oveíall
  opeíational costs, and make new souíces of
  íevenue. Smaít inventoíy management solutions can
  save fíom 20 to 50 of an oíganizations
  inventoíy caííying costs.
• Shoíteí lime to Maíket Fasteí and moíe effective
  manufactuíing and supply chain opeíations allow
  foí a moíe efficient píoduct cycle time. Foí
  example, Haíley Davidson leveíaged IIol to
  íeconfiguíe its Yoík, PA manufactuíing facility
  and managed to íeduce the time it takes to
  píoduce a motoícycle fíom 21 days to 6 houís.
• Automated Ïacility Management IIol-connected
  sensoís can monitoí conditions like tempeíatuíe,
  moistuíe, vibíations, and moíe. With automated
  facility management solutions, manufactuíeís can
  now classify and maintain the conditions foí
  equipment to woík at an ideal efficiency.
• Impíoved Safety IIol helps to make suíe a safeí
  woíkplace. Paiíed with weaíable gadgets, IIol
  allows manageís to monitoí woíkeís safety and
  limit hazaídous activities. As well as ensuíing
  woíkeís safety, IIol addíesses safety píoblems
  in potentially íisky enviíonments. Foí example,
  in the oil and gas industíy, IIol is applied to
  monitoí gas leakages as it tíavels thíough the
  pipe netwoík and píevent potential injuíies.

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Use Cases of Industrial IoT in Manufacturing
Vaíious Iol píojects deal with facility and asset
management, secuíity and opeíations, logistics,
and customeí seívicing. Lets take a plunge into
the use cases foí manufactuíing 1. Predictive
Maintenance With the use of sensors, cameras,
and data analytics, managers can predict when a
piece of equipment will falter. By leveraging
streaming data from sensors and devices to
rapidly assess current conditions, identify
warning signs, deliver alerts, and automatically
trigger proper maintenance procedures, IIoT
turns maintenance into a quick, automated
task. 2. 3. Asset Tracking According to a
study, 85 of manufacturing companies around the
world are aware of asset efficacy practices,
however only 15 of those surveyed have executed
such measures at a systematic level. The goal of
asset tracking is to permit an enterprise to
easily detect and monitor key assets, including
along the supply chain to enhance logistics,
maintain inventory levels, prevent quality
issues, and detect robbery.
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4. 5. Connected Operations Intelligence This
use case empowers companies to connect disparate
silos of operational data (e.g. manufacturing,
supplier, and logistics) into unified, real-time
visibility across various systems, people, and
assets to make better- informed decisions and
improve operational performance. 6. 7.
Operations Management Improvements This other
use case permits companies in the manufacturing
sector to swiftly improve how complex processes
are monitored, managed, and optimized in order
to accelerate smart factory and Industry 4.0
initiatives. This can be accomplished by
extending existing equipment and ERP/MES systems
with connectivity, interoperability, mobility,
and crowd-sourced intelligence. Benefits of
Industrial IoT in Manufacturing lhe data and
use cases alíeady demonstíated píobably give you
a good idea of the benefits of IIOl in
manufactuíing, but below aíe some additional data
points on the Industíial Iol benefit dimension
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? o IIOl can give you insights and appíovals on
íeducing eneígy waste.
? o Sensoís can continue to tíack the machines
health and notify the manageís oí opeíatoís when
maintenance is íequiíed.
? o In an IIol-empoweíed netwoík, sensoís
identify the slightest change in the
configuíation and send aleíts to the opeíatoís.
lhe staff can tempoíaíily stop píoduction and fix
the píoblem befoíe its too late.
? o IIol can significantly impíove the
decision-making píocess in the oíganization. It
unlocks cíitical data about the peífoímance of
diffeíent equipment in the netwoík and supplies
insights to the appíopíiate íecipients.
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Wrap-Up
Industíial Iol is digital tíansfoímation on the
gíandest scale, and at Dash lechnologies, we
have the expeítise to lead this industíial
evolution. With yeaís of expeíience in IIOl and
a wealth of knowledge, Dash píoudly stands as the
best Iol app development company foí youí IIOl
needs. If you would like to implement industíial
Iol solutions into youí opeíations,
please contact us!