Process Optimization from IEBS

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• IEBS Client Success Story - Process Optimization
  for Pizza Processing Line
• A leading pizza player utilizes
  machinery/equipment, robotics to manufacture
  pizza at store level in their operations in US
  region, there were issues with slow speed,
  inconsistent dough quality and uneven thickness
  of dough. This caused less efficiency and
  performance in processing line and impacted
  returns on investment.
• Business objective
• The Client wanted our support in introducing a
  pizza processing line at very good price, at
  very fast speed and very high consistency of
  quality at manufacturing/industrial level.
• Approach
• The implementation approach began with providing
  solutions that are cost-effective, energy
  efficient, automated, consistent and ensure
  quality across pizza manufacturing steps dough
  pressing sheeting and freezing, having a
  production capacity of 10,000-14,000
  pounds/hour, and are commercialized/ready to
  implement at manufacturing/ industrial level.
• Clients success details
• This engagement helped the Client to understand
  the business impact of the pizza processing
  line. The following benefits and outcomes were
  delivered to the Client
• Helped the client by providing dough pressing and
  sheeting line and freezing line with high
  production capacity of 10,000-14,000 pounds/hour
  i.e., (148-207 pieces/minute).
• Implementation of a ready-to-implement
  high-precision, consistent, and efficient dough
  pressing and sheeting line.
• Success in mitigating challenges in pizza
  processing line such as stress-free dough
• sheets, damaged dough due to high pressure,
  uneven thickness, and inaccurate cutting of
  pizza bases.
• Helped the client by providing freezer having
  structural design that reduce maintenance
  requirements, extend component life, and reduce
  downtime.
• Helped the client with compact assembled freezing
  line solutions for an
• extensive range of food products in both low and
  high capacities, not restricted by confined
  factory spaces, belt width, direction or
  configuration.

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cess-optimization-for-pizza- processing-line
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