Forklift Service: Tips for Forklift Battery Maintenance and Care

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Forklift Service Tips for Forklift Battery
Maintenance and Care
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Tips For Proper Battery Maintenance

• Keep the battery clean, dry, and free from
  corrosion.
• Maintain the correct water level (about one half
  inch below the battery cap opening).
• Add water only after the charge cycle
• Set up a weekly or bi-monthly watering schedule
  to ensure proper water levels.

• Avoid opportunity charging (charging during break
  times and lunch breaks) because each time you
  connect the battery to a charger, it uses one of
  its life cycles.
• Inspect your battery for any defects or
  malfunctions, and have your service provider
  repair them as needed.
• Have your batteries washed and serviced
  semi-annually to help control acid and corrosion.

Source Raymond Handling Concepts Corporation
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Proper Electrolyte Levels
CAUTION Do not overfill. Moisture on the tops of
the batteries means the battery has been
overfilled.
Source Raymond Handling Concepts Corporation
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Just Follow These Easy Steps
Check Water Levels and Water Quality - Forklift
batteries need to have the right amount of water
to work at optimum capacity. You will also want
to make sure the water quality is monitored, as
impure water can lead to battery damage.
Charge the Battery Correctly - Over or
undercharging this type of battery can
significantly decrease its lifespan. Never
interrupt a charge cycle. Letting your battery
sit after charging is also recommended. Its best
practice to use the battery for 8 hours, charge
it for 8 hours, and let it sit for 8 hours.
Without maintaining the battery properly, low
voltage and high amp draw can negatively impact
your machines electronics.
Keep Batteries at a Safe Temperature - Keeping
any battery at a safe temperature, where its
operating temperature does not exceed 45? (113?),
will help to prolong its life.
Equalize Batteries Regularly - Many batteries
need equalization approximately each five to ten
charging cycles, but be sure to check the
maintenance specifications for a battery before
initiating the process.
Sources Raymond Handling Concepts Corporation,
Darr Equipment
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Commandments of Battery Care
Source Raymond Handling Concepts Corporation
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Forklift Safety Tips
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Contact Darr Equipment
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