Learn about the Pultrusion Process Work - PowerPoint PPT Presentation

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Learn about the Pultrusion Process Work

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Pultrusion is a continuous molding process. It gives a sustainable and long-lasting product. Here present the information about the Pultrusion Process Work. Please visit here. – PowerPoint PPT presentation

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Title: Learn about the Pultrusion Process Work


1
How Does The Pultrusion Process Work?
2
INFORMATION
  • Pultrusion is a continuous process of molding,
    whereby reinforcing fibers are saturated with the
    help of liquid polymer resins and then carefully
    formed and pulled through a heated die to form a
    part.
  • GRP Pultruded Profiles are straight constant
    cross-section parts of shippable lengths.
  • It gives a sustainable and long lasting product.
  • The word comes from a combination of two words
    pull and extrusion.
  • The process of intrusion is achieved by a series
    of necessary steps that tend to gear up towards
    creating a quality FRP product.
  • It gives quality products that are reliable and
    lasts long.

3
The process goes through the steps mentioned
below
  • Performing guides
  • The material spools and all reinforcements are
    threaded into a machine known as the tension
    roller.
  • This tension roller helps in shaping the
    Pultrusion that would soon turn into finished GRP
    Pultruded Profiles.
  • Impregnation and resin bath
  • The fiberglass is met with a mixture of resin.
  • The resin which is also referred to as wet out
    would soak and permeate the unfinished product.
  • This impregnating stage of the Pultrusion tends
    to utilize different types of resins such as
    polyesters and vinyl esters.
  • Pigments are used to add color and enhance the
    products appearance at this point.
  • Catalysts that assist in curing or solidifying
    the profile also add up to the mix.
  • This plays an important role in protecting the
    final GRP Pultruded Profiles from corrosions,
    harmful UV rays, and other issues of impact.

4
  • Exposure to heat
  • In this process, the unfinished material is
    exposed to heat.
  • This step of passing through the hot die is
    pivotal to the Pultrusion process as it helps in
    creating the hard shape of the material.
  • Caterpillar pull mechanism and cutting saw
  • Now the cured profile is advanced along pull
    mechanism.
  • The final step of the prices includes cutting the
    profile with a cutting saw.
  • Here the profile is cut to appropriate lengths
    and a finished product is obtained.

5
  • The above steps describe thoroughly the complete
    process of Pultrusion and a final product of
    finished fiberglass reinforced polymer is
    obtained.
  • Pultruded products are in wide usage these days
    as they come up with a
  • variety of benefits.
  • They are lighter to transport and most
    effectively have a low cost of installation and
    maintenance.
  • It is used in places or environments where there
    is a risk of corrosion or damage due to the
    presence of harsh environmental conditions or
    fire.
  • Its spark resistant property makes it free to be
    used in places of electric or fire sparks.
  • Its characteristics also makes it last a longer
    span of time than most other metals.
  • These easily replace metals like aluminum and
    steel in the market.

6
Some of the applications of Pultruded products
are as follows
7
  • GRP Pultruded Profiles have had an increase in
    demand in recent years.
  • It is highly durable and has character traits of
    glass fiber polymer, hence it is a clear
    advantage to the customer to go for a Pultruded
    product.
  • The manufacturing process of Pultruded products
    is convenient, efficient, and low cost in
    comparison to other products in the market.
  • The continuous process of Pultrusion reduces the
    manufacturing cost and also makes the product
    eco-friendly.
  • It also produces high-quality products, reduces
    high-quality satisfaction for customers.

8
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