Cable Assembly Vs. Wire Harness - Miracle Electronics

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Cable Assembly Vs. Wire Harness -
Miracle Electronics
The words cable assembly and wire harness are
often used interchangeably. In fact, the terms
cable and wire are also used interchangeably.
But, this is only for a layman. For
professionals and those knowing about the
technicality of these components, all these terms
have individual meaning and importance and they
all are different from the other. Although they
all are used to transfer electricity between
different locations, they all are different, and
have a distinct purpose. And, the success of your
application and electrical appliance depends on
choosing the right cable/wire and cable
assembly/wire harness, based on the
specifications of the application to be used in.
Now, if you are confused and dont know these are
different, we are here to help you understand
the difference so that you can make the right
choice.
Cable Assembly A cable is a set of two or more
conductors wrapped in a single jacket. Generally,
a cable consists of a positive wire that carries
electric current, a neutral wire that completes
the electrical loop, and a grounding wire. Cable
assemblies are groups of such cables that have an
exterior covering, but while being encased in an
extremely durable sheath made of shrink-wrapped
thermoplastic, rubber, or vinyl. These cable
assemblies protect the cables within against
outside stimuli, keep the electrical systems
organized and easy to navigate, while also
protecting the cables against wear and tear, and
other harsh environmental conditions. Thus,
these assemblies can be used in applications that
face even the harshest of environments. In fact,
cable assemblies are designed to address
logistical challenges like moisture, friction,
fire,
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extreme temperatures, and exposure to chemicals,
etc. Because of this customization, cable
assemblies can be ordered in a variety of shapes,
colors, and sizes. Wire Harness A wire is a
single component made of copper or aluminum that
acts as a conductor. Wires are low resistance
and low cost, and are measured by gauge. Smaller
the gauge, thicker the wire and thicker the
wire, higher the risk of damage in case of a
burned fuse. Now, a wire harness is a collection
of multiple wires, each having an individual
single layer of exterior covering, which is made
from a thermoset or thermoplastic material. This
outer covering protects the wire within against
outside stimuli, and keeps the electrical system
organized and easy to navigate through. Such
wire harnesses are used in lesser harsh
environments for example, inside a housing
unit, like a remote control. If you are still
confused, you can always get in touch with
professional cable assembly manufacturers in
Germany, like Miracle Electronics, who can help
you understand the difference, while helping you
know which is the better component to be used
within your application. Here, you can get ready
made cables, harnesses, and assemblies available
in various types like EMI shielded, flat, RF,
ribbon, power cable, airborne, military looms,
and many others. In addition, you can also have
these components customized in a way that they
meet all your project requirements.