TMT steel manufacturers in Hyderabad | TMT manufacturers Telangana | - PowerPoint PPT Presentation

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TMT steel manufacturers in Hyderabad | TMT manufacturers Telangana |

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SHREE TMT is one of the best TMT steel manufacturers in Hyderabad.The raw material for our TMT steel bars is processed in our in-house induction furnaces.TMT steel manufacturers using advanced continuous casting machine helps in achieving improved yield, cost efficiency, productivity, and quality.Due to this extensive process, each of our TMT steel bars have greater strength, ductility, bendability and weldability. – PowerPoint PPT presentation

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Title: TMT steel manufacturers in Hyderabad | TMT manufacturers Telangana |


1
TMT steel manufacturers in Hyderabad TMT
manufacturers Telangana
  • SHREE TMT is one of the best TMT steel
    manufacturers in Hyderabad.The raw material for
    our TMT steel bars is processed in our in-house
    induction furnaces.TMT steel manufacturers using
    advanced continuous casting machine helps in
    achieving improved yield, cost efficiency,
    productivity, and quality.Due to this extensive
    process, each of our TMT steel bars have greater
    strength, ductility, bendability and weldability.

2
  • 1. MELTING REFINING
  • The raw material for our steel bars is processed
    in our in-house induction furnaces. Once the raw
    material has been melted inside the furnace, the
    molten metal is separated from the slag.
  • At this point, we purge the molten product inside
    a ladle furnace to achieve the desired chemical
    composition. During this process, we add
    micro-alloying materials to fix the inherent
    chemistry of the molten metal. At this stage,
    excessive non-metallic inclusions are removed
    from the mix. It is crucial to maintain the
    chemical composition in order to achieve
    weldability, ductility, strength and elongation
    during the rolling process. We keep an eye on the
    chemical composition with the help of our
    high-end spectrometer

3
  • 2. CONTINUOUS CASTING
  • Molten metal from the ladle refining furnace is
    poured into a nearby tundish, which then pours
    the liquid into a mold located underneath. This
    process is used to cast a predetermined length of
    metal, transforming the molten metal mix into a
    solidified form. New molten metal is continuously
    supplied to the mold at a precise rate to keep up
    with the solidifying process.
  • Our TMT steel manufactures using advanced
    continuous casting machine helps in achieving
    improved yield, cost efficiency, productivity,
    and quality.

4
  • 3. SECONDARY COOLING HOT CHARGING
  • Once the solidifying billets exit the continuous
    casting machine, they enter a secondary cooling
    chamber. Here, the semi-finished billets are
    sprayed with water to achieve complete
    solidification. This process is important for
    maintaining the shape of the solidified billets,
    improving their quality in the long run.
  • Next, the solidified metal strands are reheated
    again in our reheating furnace. This is done to
    recrystallize the metal, improving quality and
    reducing material losses. The recrystallization
    process is very important because the metal
    strands can then be processed in the rolling mill
    without destroying the bonding.

5
  • 4. ROLLING MILL
  • The recrystallized metal billets are transported
    to a cutting-edge rolling mill using conveyors.
    Here, they are processed using the
    internationally accepted roll pass design, which
    makes for higher strength and elongation. This
    fully automatic process ensures a greater degree
    of uniformity throughout the length of each bar.
  • TMT manufacturers state-of-the-art rolling mill
    technology comprises a roughing mill of two 18
    stands, four intermediate mills, four
    pre-finishing mills, and a finishing mill of six
    12 stands. All the stands have individual DC
    motors to maintain total automation.

6
  • 5. QUENCHING SELF-TEMPERING
  • After the steel rebars leave the finishing mill
    with the desired size, they enter a water cooling
    chamber where they're subjected to a quenching
    process. We have an Evcon Turbo machine which
    employs a unique method for quenching and
    self-tempering the ribbed steel bars. This
    treatment is completed in 3 successive stages

7
  • As soon as the steel rebars leave the final mill
    stand, they are rapidly cooled to ensure surface
    hardening.? Once the quenching operation is
    completed, the surface layer of each bar
    undergoes a tempering process with the help of
    the residual heat left in its core.? The third
    stage takes place when the steel bars lie on a
    cooling bed, where they are are subjected to
    rapid air cooling.
  • Due to this extensive process, each of our steel
    bars have greater strength, ductility,
    bendability and weldability.
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