Popular 5 Technology Trends in Sewing World

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Popular 5Technology Trends in Sewing World
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Content
Introduction
1
Automatic Bobbin Changer
2.3
Popular 10 Technology Trends
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Real Time Monitoring
2.4
Modular Sewing Machines
2.5
Vision Sewing
2.1
Modular Sewing Machines
2.5
About us
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Digital Feed System
2.2
About us
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1. Introduction
Industry 4.0 innovations are transitioning the
status of apparel manufacturers from being
manually relied to tech and digitally focused.
Transformation
These trends have taken competition to the next
level, which surely will become a survival
necessity in the coming future.
Next Big Thing
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2. Popular 5 Technology Trends
Trends in Sewing
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2.1 Vision Sewing

• Why
• Vision sewing system, over the years, has been
  emerging as an easier way out to obtain flawless
  decorative stitches.

How it works The system can be integrated with
conventional single needle lockstitch,
chainstitch machines or electronically
programmable pattern sewing machines.
Mechanism The vision sewing system is integrated
with an industrial camera look (capture image),
processes the captured image at the split of a
second and directs mechanical actions by
transferring it to the electronic programmable
sewing machine.
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2.1 Vision Sewing
Brother Vision Sewing System pioneered the system
and more players are likely to follow soon
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2.2 Digital Feed System

• Why
• With the increasing labour costs, the advanced
  sewing machines are the need of the hour to save
  the time wasted in non value-added activities.

How it works It helps separating the movement of
feed dog from the main shaft which is controlled
by a servo motor. A stepper motor is introduced
into the machine that independently drives the
feed dog. This allows for precise reverse feeding
and design stitching.
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2.2 Digital Feed System
Juki DDL-9000C is popular for its digital feed
system
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2.3 Automatic Bobbin Changer

• Why
• A single needle lockstitch operating at high
  efficiency comes to a sudden halt when the bobbin
  thread is consumed fully and requires replacement
  with a new bobbin. Usually carried out manually,
  the process consumes additional time rendering a
  plunge in productivity.

How it works Coreless bobbins are loaded from a
supply into an empty bobbin case and then
automatically transferred into the bobbin holder
and hook assembly of a conventional lockstitch
sewing machine.
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2.3 Automatic Bobbin Changer
Bobbin changer for ZSK flat systems machines
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2.4 Real Time Monitoring

• Why
• With discrete geographic locations of apparel
  units, it becomes almost difficult to control and
  monitor the status of production. Real-time
  monitoring is what apparel industry is harnessing
  the most out of shopfloor.

How it works The smart sewing machines are
networked over a server which can be viewed over
a smartphone or a tablet, from anywhere in the
world. The intelligent machine network solution
allows to view the status of a whole production
line or even a single machine in real time.
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2.4 Real Time Monitoring
Duerkopp Adler entered the fray with Qondac
Networks that digitizes the sewing production and
gives the user access to remotely control it
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2.5 Modular Sewing Machines

• Why
• The sewing machines have now moved away from
  their rigid structure where a sewing machine was
  designed to perform a particular function,
  leaving no room for changing of parts to perform
  a different function. Besides, investment in a
  new machine is not a feasible option.

How it works The components can be changed and
fitted with a new component to adjust with future
needs. Such facility no longer requires buying of
a new machine, thus increasing the flexibility of
the existing sewing machine. The repairing would
also require replacing the module with a new one.
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2.5 Modular Sewing Machines
Vetron by Xian Typical is the first sewing
machine which has grouped all the components of
the sewing machine into technology modules that
can be exchanged at any time
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