Streamline Testing and Release for MMF - PowerPoint PPT Presentation

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Streamline Testing and Release for MMF

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This recommended Streamline testing and release for MMF has actually never ever been used in practice; it is merely a suggested strategy based upon experiences. Kaizen Institute provides seeking advice from services to companies around the world in the topics of Consulting, Training, Benchmarking along with Credentials. To find out more kindly check out: – PowerPoint PPT presentation

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Title: Streamline Testing and Release for MMF


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1. Background Targets
Project Title Streamline testing and release for
MMF
Company Name BIOCON LTD
Gemba QUALITY CONTROL-BIOCON CAMPUS
GKW Dates 5th Nov TO 6th September
  • Preliminary Objectives

To reduce FP testing time in MMF from current avg of 6.89 days to 5 days

Team NameImmuno Members (L-R) Applachari,Praveen,Sunil,Vijay and Babu
Current Situation Target
  • Concerns / Issues Needing Attention

There is variation in FP test times from 3 days to 9 days
Consumption of chemical
Man power under training


2
2. Data Collection Analysis
  • Concerns / Problems needing attention
  • Large variations in test completion days.
  • Average 6.9 Days
  • High consumption of chemicals

3
3. Before After Process Mapping
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4. Results non monetary benefits
Control Point Before Kaizen Target After Kaizen Improved One time Financial Benefit Annual Benefit (Money Value)
Av. Batches within 5 days 37 100 88 51
Check Points
Batch completion days 6.9 5
5S Audit score 60 90 90 30
Capacity in No of batches per month 20 25 25 33


Target vs Result Trend Graph Control Point
  • Non Monetary Benefits

Improved work place
Team spirit






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5. Monitoring through Gemba Obeya graphs
  • Double click on sheet to edit
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