Title: 2005 AIR FORCE CORROSION PROGRAM CONFERENCE 14 Mar 05
12005 AIR FORCECORROSION PROGRAM CONFERENCE14
Mar 05
WING CORROSION MANAGER BRIEFING
- CMSgt David M. Pentecost
- AF Corrosion Program Manager
- AF Corrosion Prevention Control Office
DISTRIBUTION A. Approved for public release
distribution unlimited.
2First Things First
- Q Why are you here?
- Is it because you like Macon?
- Is it because you like us?
- Is it because you like meeting and mingling?
- Is it because you want to learn something?
- All good, but not good enough
3First Things First
- I Want You in the Fight Against Corrosion
4Wing Corrosion Manager
- Responsibilities
- AFCPCO
- Wing Corrosion Manager
- Work centers
5ResponsibilitiesAFCPCO
- AFCPCO responsibilities
- Engineering Authority for 8 General Series TOs
- Evaluate new materials and process technologies
- Transition Corrosion Technologies to Users
- Conduct Command Surveys and take action items
- Support Corrosion Prevention Advisory Boards
- Support Corrosion Training
- Corrosion Control Facilities Reference Guide
- Host Annual AF Corrosion Conference
- Provide on-call technical support and guidance
6ResponsibilitiesAFCPCO
- A tool to answer your questions and disseminate
information
https//afcpco.robins.af.mil/
7ResponsibilitiesAFCPCO
- AFCPCO Website is a valuable information source
- Qualified Products Listings (QPL) and links
- Calla 602LF Information
- New Aircraft Hand Wash Pad (Mr Clean Type)
- Non-Chrome Tie Coat Message
- Process for Corrosion Severity Measurement for
new locations/recurring deployment locations - Corrosion Control Reference Guide
- Corrosion Control Facilities Reference Guide
- Command Corrosion Survey Reports
- Much, much more
- Join the New Stuff E-Mail List
8ResponsibilitiesWing Corrosion Manager
- Duties/responsibilities vary across the MAJCOMs
- Champion Wings Corrosion Program
- Assist Wing organizations to develop and maintain
effective corrosion control programs - Oversee development and implementation of Local
Corrosion Control Training Programs - Active participant in weapon system(s) CPAB
- Update Operating Instructions/supplements
- Visit HAZMART and shopsknow their business
- Effectiveness of Wings Corrosion Program depends
on their level of commitment and involvement
9GENERAL PURPOSE CLEANERS
- Dont even think about using these on your
aircraft or equipment!
10Whats wrong with this cleaner?
11Authorized Spot Cleaners
Consider these AEROSOL CLEANERS
MIL-C-43616 6850-01-005-5305 T.O. 1-1-691, Table
A-2
MIL-PRF-87937 6850-01-461-0070 T.O. 1-1-691 A-2
12Authorized Spot Cleaners
- Other MIL-PRF-87937 Spot Cleaners
- Type I 6850-01-461-0065
- 24 ounce bottle w/ spray trigger
- Type III 6850-01-514-0105 / 6850-01-521-8883
- 24 ounce bottle / 16 ounce w/ spray trigger
- Type IV 6850-01-461-0070
- 24 ounce bottle w/o spray trigger
- MIL-PRF-85570
- Type III (Abrasive Spot Cleaner)
6850-01-232-9164 - Use to remove stubborn contaminants on Gloss A/C
Only!!!
13Structural Maintenance
- Alodine use
- T.O. 1-1-8 (para. 3-34) added no-rinse process
using MIL-C-81706 - Alodine 1132 Pen (T.O.1-1-8, para., 3-33.3)
8030-01-460-0246
14Structural Maintenance
- IOS 1-1-8s-2, PreKote SP Authorization
- Plastic Media Blasting Booths
- T.O. 1-1-8 para. 2-21.13, formerly IOS 1-1-8S-1
- Forego PMB testing in small walk-in/cabinet type
booths and purge media prior to testing interval - Walk-in Booths
- Cover floor to protect media from concrete
contamination - Seal doors to prevent lose of media from booth
15Paint Facility
- HVLP (High Volume Low Pressure) Spray Equipment
- T.O. 1-1-8 para., 4-19
- Do not use air hose longer than 50
- Fluid hose from tank to gun no less than 3/8 ID
- Air Hose no less than 5/16 ID
- Contact CTIO for Spray Gun Optimization Tool
Wrong
1/4 hose/fittings
3/8 hose/fittings
Right
16Paint Facility
- HVLP Spray Equipment
- Paint Gun Washers
17Paint Facility
- HVLP Spray Equipment
- Paint Gun Washers
- HEPA Vacuum Sanders
18Paint Facility
- HVLP Spray Equipment
- Paint Gun Washers
- HEPA Vacuum Sanders
- Shelf Life
19Paint Facility
- HVLP Spray Equipment
- Paint Gun Washers
- HEPA Vacuum Sanders
- Shelf Life
- Non-chromated Tie Coat
20Paint Facility
- HVLP Spray Equipment
- Paint Gun Washers
- HEPA Vacuum Sanders
- Shelf Life
- Non-chromated Tie Coat
- Sempens/Rollers
21Paint Facility
- HVLP Spray Equipment
- Paint Gun Washers
- HEPA Vacuum Sanders
- Shelf Life
- Non-chromated Tie Coat
- Sempens/Rollers
- Touch-up kits
22Paint Facility
- HVLP Spray Equipment
- Paint Gun Washers
- HEPA Vacuum Sanders
- Shelf Life
- Non-chromated Tie Coat
- Sempens/Rollers
- Touch-up kits
- New 2-Component Aerosols
23Wash Rack
- Need more than one type/class of cleaners
- Aircraft have different soils
- Correct dilution ratio
- Manufacturers recommendation
- If hot water is available, use it
24Wash Rack
- Need more than one type/class of cleaners
- Aircraft have different soils
- Correct dilution ratio
- Manufacturers recommendation
- If hot water is available, use it
- Ensure correct materials are used
- New Melamine Formaldehyde A/C wash pads
authorized - No Technical Objection toGPC local purchases
NSN 6850-01-525-7684 Part /UPC EVO-MC6
25Wash Rack
- Wash contracts
- Contractor reluctant to use MIL Spec cleaners
- Wrong dilutions
- Unauthorized cleaning supplies
- Equipment
- Contractor qualifications
- Wash scheduling
- See Aircraft Wash Contracts Observations and
Lessons Learned on website
26Hydraulics/Pneudralics
- Aqueous Parts Washers (APWs)
- Landing Gear Components (including Wheels
Brakes) - Calla 296, 602LF, and SDF-1 only!!!
- For all others (i.e. AGE, Vehicles, etc.)
- Products Qualified to MIL-C-29602
27Quality Assurance
- All inspectors complete QA Corrosion Course
- Inspect aircraft wash process
- Correct aircraft soap/dilution ratios
- Proper cleaning materials
- How wash is being performed
- Monitor over-due washes
- Determine reasons why
- Corrective actions
28AGE Maintenance
- Establish Corrosion Control Cycles in Local
OI's/MOIs - Touch-up Program
- Unauthorized topcoats/primers
29AGE Maintenance
- Establish Corrosion Control Cycles in Local
OI's/MOIs - Touch-up Program
- Unauthorized topcoats/primers
- Brush/roller
- Sempens
- CPCs
- 35-1-3 para., 2-80(a)
MIL-C-85054B (Amlguard) - RTVs- Corrosive / Non-corrosive
8030-01-347-0979
Mil-A-46106 / Mil-A-46146
30Environmental Management/HazMart
- Too lenient or too stringent--either way, its
not good - Ensure only T.O. authorized materials are issued
- A successful ESOHCAMP inspection has no bearing
on successfully managing corrosion control
program - Beware of General Base Approved Materials Lists
- Visit HAZMART periodically
31Conclusion
- Responsibilities
- AFCPCO
- Wing Corrosion Manager
- Work centers
32Questions or Comments?
- afcorr_at_robins.af.mil
- https//afcpco.robins.af.mil/
- AFRL/MLS-OLR
- 325 Richard Ray Blvd.
- Robins AFB GA 31098-1639
- DSN 468-3284