Caterpillar Cat CP-433E Vibratory Compactor (Prefix CFP) Service Repair Manual (CFP00001 and up)

1
Service Repair Manual

• Models
• CS-433E and CP-433E
• Vibratory Compactor

2
Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CS-433E
VIBRATORY COMPACTOR CFP Configuration
CS-433E,CP-433E Vibratory Compactor CFP00001-UP
(MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly CP-433E, CS-423E and
CS-433E Vibratory Compactors Machine
Systems Media Number -KENR3584-05 Publication
Date -01/09/2008
Date Updated -29/09/2008
i02070626
Axle (without Brakes) - Disassemble SMCS -
3260-015 3278-015 Disassembly Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 8H-0700 Bearing Puller 1
B 1P-1859 Retaining Ring Pliers 1
C 1P-0510 Driver Gp 1
D 154-6182 Forcing Bolt 2
E 138-7573 Link Bracket 2
Start By A. Remove the axle. Refer to
Disassembly and Assembly, "Axle - Remove". 1.
Drain the oil from the differential into a
suitable container. The capacity of the
differential is approximately 9 L (2.4 US gal).
3

• Illustration 1 g00847459
• Drain the oil from the gearbox into a suitable
  container. The capacity of the gearbox is
  approximately 1.2 L (0.3 US gal).
• Remove the bolts and the propel motor from the
  gearbox. Install the cover and the bolts on the
  gearbox.
• Remove bolts (1) and cover (2) .

Illustration 2
g00847460
5. Remove O-ring seal (3) from cover (2) .
4
Illustration 3
g00847461
6. Remove bolts (4) and cover (5) .
Illustration 4
g00847462
7. Remove dowels (6) from cover (5) .
Illustration 5
g00847463
8. Remove gear (6) and gear (7) .
5
Illustration 6 g00847464 9. Use Tooling (A) and
remove bearing (8) from gear (7) .
Illustration 7 g00847465 10. Use Tooling (A) and
remove bearing (9) from gear (7) .
6
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Illustration 8 g00847466 11. Use Tooling (A) and
remove bearing (10) from gear (6) .
Illustration 9 g00847467 12. Use Tooling (B) to
remove retaining ring (11). Use Tooling (A) and
remove bearing (12) from gear (6) .
Illustration 10 g00847468 13. Remove bolts (13)
and remove cover (14) .
8

• Illustration 11 g00847469
• Drain the oil from the wheel hub into a suitable
  container. The capacity of the wheel hub is
  approximately 1.3 L (0.3 US gal).
• Remove screws (15) and end cover (16) .

Illustration 12 g00847471 16. Remove bolts (17),
washers (18), gears (19), and the 84 needle
bearings.
9

• Illustration 13 g01064656
• Remove O-ring seal (20) from ring gear (23) .
• Remove shaft (21) .
• Remove bolts (22) .

Illustration 14 g01064989 20. Install bolts (22)
to ring gear (23), as shown. Turn the bolts
evenly in order to remove the sun gear.
Illustration 15 g01064990 21. Use a suitable
press and remove bushings (24) from ring gear
(23) .
10
Illustration 16
g01061619
Illustration 17 g01061625 22. Remove bearing
cone (26), hub (25), and bearing cone (27) .

• Illustration 18 g01061629
• Remove lip seal (28) and bearing cups (29) from
  hub (25) .
• Repeat Steps 14 through 23 in order to
  disassemble the other wheel hub.

11
Illustration 19 g01061632 25. Remove left shaft
assembly (30) from the axle.
Illustration 20 g01061633 26. Remove right shaft
assembly (31) from the axle.
12
Illustration 21
g01066506

• Illustration 22 g01064991
• Remove cover (32) from differential and bevel
  gear (34). Remove seal (33) from cover (32) with
  Tooling (C) and a suitable press.
• Remove bolts (35) .

Illustration 23 g01066509 29. Install Tooling
(D) in the differential and bevel gear. Turn
Tooling (D) evenly in order to separate the
differential and bevel gear from the axle. Remove
Tooling (D) .
13
Illustration 24 g01066510 30. Attach Tooling (E)
and a suitable lifting device to the differential
and bevel gear (34). Remove the differential and
bevel gear. The weight of the differential and
bevel gear is approximately 28 kg (62 lb).
Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Sat Jun 12 222619 UTC0800 2021
14
Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CS-433E
VIBRATORY COMPACTOR CFP Configuration
CS-433E,CP-433E Vibratory Compactor CFP00001-UP
(MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly CP-433E, CS-423E and
CS-433E Vibratory Compactors Machine
Systems Media Number -KENR3584-05 Publication
Date -01/09/2008
Date Updated -29/09/2008
i02070847
Axle (with Brakes) - Disassemble SMCS - 3260-015
3278-015 Disassembly Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 8H-0663 Bearing Puller Gp 1
B 1P-1863 Retaining Ring Pliers 1
C 180-3032 Stand 2
D 1P-1861 Retaining Ring Pliers 1
E 1P-1855 Retaining Ring Pliers 1

• Start By
• A. Remove the axle. Refer to Disassembly and
  Assembly, "Axle - Remove".
• Drain the oil from the differential into a
  suitable container. The capacity of the
  differential is approximately 12 L (3 US gal).
• Remove the bolts and the axle propel motor from
  the gearbox. Install the cover and the bolts.

15

• Illustration 1 g00847459
• Drain the oil from the gearbox into a suitable
  container. The capacity of the gearbox is
  approximately 1.2 L (0.3 US gal).
• Remove bolts (1) and cover (2) .

Illustration 2
g00847460
5. Remove O-ring seal (3) from cover (2) .
16
Illustration 3
g00847461
6. Remove bolts (4) and cover (5) .
Illustration 4
g00847462
7. Remove dowels (6) from cover (5) .
Illustration 5
g00847463
8. Remove gear (6) and (7) .
17
Illustration 6 g00847464 9. Use Tooling (A) and
a suitable press to remove bearing (8) from gear
(7) .
Illustration 7 g00847465 10. Use Tooling (A) and
a suitable press to remove bearing (9) from gear
(7) .
Illustration 8 g00847466 11. Use Tooling (A) and
a suitable press to remove bearing (10) from gear
(6) .
18
Illustration 9 g00847467 12. Use Tooling (B) to
remove retaining ring (11). Use Tooling (A) and a
suitable press to remove bearing (12) from gear
(6) .
Illustration 10 g00847468 13. Remove bolts (13)
and remove cover (14) .
19

• Illustration 11 g00847469
• Drain the oil from the wheel hub into a suitable
  container. The capacity of the wheel hub is
  approximately 1.3 L (0.3 US gal).
• Remove screws (15) and end cover (16) .

Illustration 12 g00847471 16. Remove bolts (17),
washers (18), planetary gears (19), and the 84
needle bearings.

• Illustration 13 g01061929
• Remove O-ring seal (20) from ring gear (23) .
• Remove shaft (21) .
• Remove bolts (22) .

20
Illustration 14 g01065545 20. Install two bolts
(22) to ring gear (23), as shown. Turn the bolts
evenly in order to remove the ring gear. Discard
bolts (22) .
Illustration 15 g01065550 21. Use a suitable
press and remove bushings (24) from ring gear
(23) .
Illustration 16
g01061619
21
22. Remove bearing cone (28) and hub (25) .

• Illustration 17 g01066679
• Remove lip seal (27) and bearing cups (28) from
  hub (25) .
• Repeat Steps 14 through 23 in order to
  disassemble the other wheel hub.

Illustration 18 g01061899 Note During the
removal of the housing, place a suitable jack
under the other end of the axle. 25. Attach a
suitable lifting device to the axle. Position the
axle on Tooling (C), as shown. Remove bolts (30)
and remove housing (29). The weight of housing
(29) is approximately 41 kg (90 lb).
22
Illustration 19 g01061900 26. Remove O-ring seal
(31) from housing (29) .
Illustration 20 g01061901 27. Remove bearing
cone (32) from housing (29) .
Illustration 21
g01061903
28. Remove coupling (36) from shaft (35) .
23
29. Remove steel discs (34), friction discs (33),
and shaft (35) from the axle.

• Illustration 22 g01061904
• Attach a suitable lifting device to housing (37).
  Remove bolts (38) and remove housing (37). The
  weight of housing (37) is approximately 50 kg
  (110 lb).
• Repeat Steps 24 through 30 in order to remove the
  other housing.
• Remove gear assembly (39) .

Illustration 23
g01061907
24
Illustration 24
g01061909
Sudden release of spring force can cause
injury. To prevent the possibility of injury,
follow the procedure to relieve the spring
pressure.

• Remove O-ring seal (42) from housing (37) .
• Put housing (37) in a suitable press. Apply
  pressure on spring washers (41). Use Tooling
• (D) to remove retaining ring (40) .
• Release the pressure on spring washers (41) and
  remove the spring washers from housing
• (37) .

Illustration 25
g01061911
25
Illustration 26 g01061912 36. Use Tooling (E) to
remove retaining rings (43). Remove bolts (45)
and piston assemblies (44) .
Illustration 27 g01061913 37. Remove O-ring
seals (46) from piston assemblies (44) .
Illustration 28
g01061915
26
38. Remove bolt (47) and retainer (48) .

• Illustration 29 g01061917
• Remove O-ring seals (50) from brake piston (49) .
• Repeat Steps 33 through 39 in order to
  disassemble the other housing.

Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Sat Jun 12 222714 UTC0800 2021
27
Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CS-433E
VIBRATORY COMPACTOR CFP Configuration
CS-433E,CP-433E Vibratory Compactor CFP00001-UP
(MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly CP-433E, CS-423E and
CS-433E Vibratory Compactors Machine
Systems Media Number -KENR3584-05 Publication
Date -01/09/2008
Date Updated -29/09/2008
i02070613
Axle (without Brakes) - Assemble SMCS - 3260-016
3278-016 Assembly Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
B 1P-1859 Retaining Ring Pliers 1
C 1P-0510 Driver Gp 1
E 138-7573 Link Brackets 2
F 1U-8846 Gasket Sealant 1
G 155-0695 Thread Lock Compound 1
H 069-4707 Sealant 1

1. Inspect all parts and clean all parts. If any
   parts are worn or damaged, use new Caterpillar
   parts for replacement.
2. Inspect all seals. Damaged seals must be
   replaced. Use new Caterpillar seals for
   replacement.

28

• Illustration 1 g01066510
• Clean both mating surfaces of the differential
  and bevel gear and the axle housing.
• Apply a continuous bead of Tooling (F) to the
  axle housing.
• Install the differential and bevel gear (34) with
  Tooling (E) and a suitable lifting device. The
  weight of the differential and bevel gear is
  approximately 28 kg (62 lb). Remove Tooling
• (E) .

Illustration 2
g01061635
29

• Illustration 3 g01066506
• Install bolts (35). Tighten the bolts (35) to a
  torque of 169 Nm (125 lb ft).
• Install seal (33) into housing (32) with Tooling
  (C) and a suitable press. Install cover (32) on
  differential and bevel gear (34) .

Illustration 4 g01061633 8. Install right shaft
assembly (31) in the axle.
Illustration 5 g01061632 9. Install left shaft
assembly (30) in the axle.
30

• Illustration 6 g01061629
• Lower the temperature of the bearing cups (29) to
  a temperature of -51 C (-60 F). Install the
  bearing cups in hub (25) .
• Install lip seal (28) in hub (25) .

Illustration 7
g01061625
Illustration 8
g01061619
31
12. Install bearing cone (27), hub (25), and
bearing cone (26) .
Illustration 9 g01064990 13. Use a suitable
press and install bushings (24) in ring gear (23)
.

• Illustration 10 g01064656
• Install new bolts (22). Tighten the bolts (22) to
  a torque of 230 Nm (170 lb ft).
• Install shaft (21) .
• Install O-ring seal (20) on ring gear (22) .

32
Illustration 11 g00847471 17. Install the 84
needle bearings, gears (19), washers (18), and
bolts (17) .
Illustration 12
g00847469

1. Install end cover (16) and screws (15) .
2. Fill the wheel hub with oil. The capacity of the
   wheel hub is approximately 1.3 L (0.3 US gal).
   Refer to Operation and Maintenance Manual for the
   correct procedure.
3. Repeat Steps 10 through 19 in order to assemble
   the other wheel hub.

33
Illustration 13 g00847468 21. Apply Tooling (H)
to the axle housing. Install cover (14). Apply
Tooling (G) to bolts (13) and install the bolts.
Tighten the bolts to a torque of 120 Nm (89 lb
ft).
Illustration 14 g00847467 22. Use a suitable
press and install bearing (12) on gear (6). Use
Tooling (B) to install retaining ring (11) .
Illustration 15
g00847466
34
23. Use a suitable press and install bearing (10)
on gear (6) .
Illustration 16 g00847465 24. Use a suitable
press and install bearing (9) on gear (7) .
Illustration 17 g00847464 25. Use a suitable
press and install bearing (8) on gear (7) .
35
Illustration 18
g00847463
26. Install gear (7) and gear (6) .
Illustration 19 g00847462 27. Install dowels (6)
on cover (5). Apply Tooling (H) on cover (5) .
Illustration 20 g00847461 28. Install cover (5)
and bolts (4). Tighten the bolts to a torque of
60 Nm (44 lb ft).
36
Illustration 21
g00847460
29. Install O-ring seal (3) on cover (2) .

• Illustration 22 g00847459
• Install cover (2) and bolts (1). Tighten the
  bolts to a torque of 60 Nm (44 lb ft).
• Remove the bolts and the cover from the gearbox.
  Install the propel motor and the bolts on the
  gearbox.
• Fill the gearbox with oil. The capacity of the
  gearbox is 1.2 L (0.3 US gal).
• Fill the differential with oil. The capacity of
  the differential is 9 L (2.4 US gal).
• End By Install the axle. Refer to Disassembly
  and Assembly, "Axle - Install".

Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Sat Jun 12 222810 UTC0800 2021
37
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38
Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CS-433E
VIBRATORY COMPACTOR CFP Configuration
CS-433E,CP-433E Vibratory Compactor CFP00001-UP
(MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly CP-433E, CS-423E and
CS-433E Vibratory Compactors Machine
Systems Media Number -KENR3584-05 Publication
Date -01/09/2008
Date Updated -29/09/2008
i02162119
Axle (with Brakes) - Assemble SMCS - 3260-016
3278-016 Assembly Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
B 1P-1863 Retaining Ring Pliers 1
C 180-3032 Stand 2
D 1P-1861 Retaining Ring Pliers 1
E 1P-1855 Retaining Ring Pliers 1
F 069-4707 Sealant 1
G 155-0695 Thread Lock Compound 1

1. Inspect all parts and clean all parts. If any
   parts are worn or damaged, use new Caterpillar
   parts for replacement.
2. Inspect all seals. Damaged seals must be
   replaced. Use new Caterpillar seals for
   replacement.

39
Illustration 1 g01061917 3. Install O-ring seals
(50) on brake piston (49) .
Illustration 2
g01061915
4. Install retainer (48) and bolt (47) .
Illustration 3 g01061913 5. Install O-ring seals
(46) on piston assemblies (44) .
40
Illustration 4
g01061911

• Illustration 5 g01061912
• Install piston assemblies (44). Use Tooling (E)
  to install retaining rings (43) .
• Install bolts (45). Tighten the bolts (45) to a
  torque of 10 Nm (8 lb ft).

Illustration 6
g01061909
41
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manual if required, please enter the following
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