Caterpillar Cat CP-433E Vibratory Compactor (Prefix BTT) Service Repair Manual (BTT00001 and up)

1
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Product VIBRATORY COMPACTOR Model CS-433E
VIBRATORY COMPACTOR BTT Configuration CS/CP-433E
Vibratory Compactor BTT00001-UP (MACHINE) POWERED
BY 3054C Engine
Disassembly and Assembly CP-433E, CS-423E and
CS-433E Vibratory Compactors Machine
Systems Media Number -KENR3584-05 Publication
Date -01/09/2008
Date Updated -29/09/2008
i02162119
Axle (with Brakes) - Assemble SMCS - 3260-016
3278-016 Assembly Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
B 1P-1863 Retaining Ring Pliers 1
C 180-3032 Stand 2
D 1P-1861 Retaining Ring Pliers 1
E 1P-1855 Retaining Ring Pliers 1
F 069-4707 Sealant 1
G 155-0695 Thread Lock Compound 1

1. Inspect all parts and clean all parts. If any
   parts are worn or damaged, use new Caterpillar
   parts for replacement.
2. Inspect all seals. Damaged seals must be
   replaced. Use new Caterpillar seals for
   replacement.

2
Illustration 1 g01061917 3. Install O-ring seals
(50) on brake piston (49) .
Illustration 2
g01061915
4. Install retainer (48) and bolt (47) .
Illustration 3 g01061913 5. Install O-ring seals
(46) on piston assemblies (44) .
3
Illustration 4
g01061911

• Illustration 5 g01061912
• Install piston assemblies (44). Use Tooling (E)
  to install retaining rings (43) .
• Install bolts (45). Tighten the bolts (45) to a
  torque of 10 Nm (8 lb ft).

Illustration 6
g01061909
4
Illustration 7
g01061907
Sudden release of spring force can cause
injury. To prevent the possibility of injury,
follow the procedure to relieve the spring
pressure.

1. Put housing (37) in a suitable press. Install
   spring washers (41). Apply pressure on the
   spring washers. Use Tooling (D) to install
   retaining ring (40). Release the pressure on the
   spring washers.
2. Install O-ring seal (42) on housing (37) .
3. Repeat Steps 3 through 9 in order to assemble the
   other housing.

Illustration 8
g01061904
5

1. Install gear assembly (39) .
2. Attach a suitable lifting device to housing (37).
   Install housing (37) and bolts (38). The weight
   of housing (37) is approximately 50 kg (110 lb).
   Tighten bolts (38) to a torque of 102 Nm (75 lb
   ft).
3. Repeat Step 12 in order to install the other
   housing.

• Illustration 9 g01061903
• Install shaft (35), friction discs (33), and
  steel discs (34) .
• Install coupling (36) on shaft (35) .

Illustration 10 g01061901 16. Install bearing
cone (32) on housing (29) .
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Illustration 11
g01061900
17. Install O-ring seal (31) on housing (29) .

• Illustration 12 g01061899
• Attach a suitable lifting device to housing (29).
  Install axle housing (29) and bolts (30).
  Tighten the bolts to a torque of 170 Nm (125 lb
  ft).
• Repeat Steps 14 through 18 in order to install
  the other housing.

8
Illustration 13 g01066679 20. Lower the
temperature of the bearing cups (28) to a
temperature of -51 C (-60 F). Install the
bearing cups (28) and lip seal (27) in hub (25) .
Illustration 14
g01061619
21. Install hub (25) and bearing cone (26) .
Illustration 15 g01065550 22. Install ring gear
(23) in a suitable press and install bushings
(24) .
9

• Illustration 16 g01064656
• Install new bolts (22). Tighten bolts (22) to a
  torque of 230 Nm (170 lb ft).
• Install shaft (21) .
• Install O-ring seal (20) on ring gear (23) .

Illustration 17 g00847471 26. Install planetary
gears (19), washers (18), bolts (17), and the 84
needle bearings.
10
Illustration 18
g00847469

1. Install end cover (16) and screws (15) .
2. Fill the wheel hub with oil. The capacity of the
   wheel hub is approximately 1.3 L (0.3 US gal).
   Refer to Operation and Maintenance Manual for the
   correct procedure.
3. Repeat Steps 20 through 28 in order to assemble
   the other wheel hub.

Illustration 19 g00847468 30. Apply Tooling (F)
to the axle housing. Install cover (14). Apply
Tooling (G) to the threads of the bolts (13) and
install the bolts. Tighten the bolts (13) to a
torque of 120 Nm (89 lb ft).
Illustration 20 g00847467 31. Use a suitable
press and install bearing (12) on gear (6). Use
Tooling (B) to install retaining ring (11) .
11
Illustration 21 g00847466 32. Use a suitable
press and install bearing (10) on gear (6) .
Illustration 22 g00847465 33. Use a suitable
press and install bearing (9) on gear (7) .
Illustration 23 g00847464 34. Use a suitable
press and install bearing (8) on gear (7) .
12
Illustration 24
g00847463
35. Install gear (7) and (6) .
Illustration 25 g00847462 36. Install dowels (6)
on cover (5). Apply Tooling (F) on cover (5) .
13
Illustration 26 g00847461 37. Install cover (5)
and bolts (4). Tighten the bolts to a torque of
60 Nm (44 lb ft).
Illustration 27
g00847460
38. Install O-ring seal (3) on cover (2) .

• Illustration 28 g00847459
• Install cover (2) and bolts (1). Tighten the
  bolts to a torque of 60 Nm (44 lb ft).
• Remove the bolts and the cover from the gearbox.
  Install the propel motor and the bolts on the
  gearbox.
• Fill the gearbox with oil. The capacity of the
  gearbox is approximately 1.2 L (0.3 US gal).
• Fill the differential with oil. The capacity of
  the differential is approximately 12 L (3.2 US
  gal). Refer to Operation and Maintenance Manual
  for the correct procedure.
• End By Install the axle. Refer to Disassembly
  and Assembly, "Axle - Install" for the correct
  procedure.

14
Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Mon Jun 14 002101 UTC0800 2021
15
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Previous Screen
Product VIBRATORY COMPACTOR Model CS-433E
VIBRATORY COMPACTOR BTT Configuration CS/CP-433E
Vibratory Compactor BTT00001-UP (MACHINE) POWERED
BY 3054C Engine
Disassembly and Assembly CP-433E, CS-423E and
CS-433E Vibratory Compactors Machine
Systems Media Number -KENR3584-05 Publication
Date -01/09/2008
Date Updated -29/09/2008
i02162122
Axle - Install SMCS - 3260-012
3278-012 Installation Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 6V-3145 Load Leveling Beam 1
A 138-7574 Link Brackets 2
Illustration 1 g00827999 1. Attach a suitable
lifting device and Tooling (A) to axle (3) .
16
Illustration 2 g00828002 2. Install axle (3),
plate (5), and bolts (4) on each side of the
axle. The weight of the axle that is equipped
without brakes is approximately 300 kg (650 lb).
The weight of the axle that is equipped with
brakes is approximately 400 kg (875 lb).
Illustration 3 g00827998 3. Connect hose
assemblies (1) on axle propel motor (2) . End
By Install the wheel and tire assemblies. Refer
to Disassembly and Assembly, "Wheel and Tire -
Remove and Install".
Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Mon Jun 14 002157 UTC0800 2021
17
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Product VIBRATORY COMPACTOR Model CS-433E
VIBRATORY COMPACTOR BTT Configuration CS/CP-433E
Vibratory Compactor BTT00001-UP (MACHINE) POWERED
BY 3054C Engine
Disassembly and Assembly CP-433E, CS-423E and
CS-433E Vibratory Compactors Machine
Systems Media Number -KENR3584-05 Publication
Date -01/09/2008
Date Updated -29/09/2008
i02076872
Padded Drum Scraper - Remove and Install SMCS -
6607-010 Removal Procedure
Illustration 1 g00837720 1. Remove bolts (3),
plates (2), and scrapers (1) from bumper (4) .
Installation Procedure
18
Illustration 2 g00837720 1. Install scrapers
(1), plates (2), and bolts (3) on bumper (4).
Adjust the scrapers in order to obtain a
clearance of 19 5.0 mm (0.75 0.20 inch)
between the scrapers and the drum.
Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Mon Jun 14 002253 UTC0800 2021
19
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Previous Screen
Product VIBRATORY COMPACTOR Model CS-433E
VIBRATORY COMPACTOR BTT Configuration CS/CP-433E
Vibratory Compactor BTT00001-UP (MACHINE) POWERED
BY 3054C Engine
Disassembly and Assembly CP-433E, CS-423E and
CS-433E Vibratory Compactors Machine
Systems Media Number -KENR3584-05 Publication
Date -01/09/2008
Date Updated -29/09/2008
i02086037
Smooth Drum Scraper - Remove and Install SMCS -
6607-010 Removal Procedure
Illustration 1
g00844007
1. Remove bolts (2) and scraper (1) .
Installation Procedure
20
Illustration 2
g00844007
21
Illustration 3 g00844010 1. Install scraper (1)
and bolts (2) loosely. Set Dimension (X) to a
clearance of 13 2 mm (0.5 0.08 inch). Tighten
four bolts (2) .
Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Mon Jun 14 002349 UTC0800 2021
22
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Previous Screen
Product VIBRATORY COMPACTOR Model CS-433E
VIBRATORY COMPACTOR BTT Configuration CS/CP-433E
Vibratory Compactor BTT00001-UP (MACHINE) POWERED
BY 3054C Engine
Disassembly and Assembly CP-433E, CS-423E and
CS-433E Vibratory Compactors Machine
Systems Media Number -KENR3584-05 Publication
Date -01/09/2008
Date Updated -29/09/2008
i02070336
Bumper - Remove and Install - CP-433E SMCS -
7156-010 S/N - ASN1-UP S/N - ASR1-UP S/N -
BTT1-UP S/N - BTY1-UP S/N - CFK1-UP S/N -
CFP1-UP S/N - CYE1-UP S/N - DAC1-UP Removal
Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
ZZ 6V-9508 Face Seal Plug (11/16 - 16 THD) 2
ZZ 6V-9829 Cap Assembly (11/16 - 16 THD) 2
Note SERVICE DATA TOOLING (ZZ) WILL NOT BE
IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE
INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO
ASSIST THE EXPERIENCED SERVICEMAN.
23
Personal injury can result from hydraulic oil
pressure and hot oil. Hydraulic oil pressure can
remain in the hydraulic system after the engine
has been stopped. Serious injury can be caused if
this pressure is not released before any service
is done on the hydraulic system. Make sure all
of the work tools have been lowered to the
ground, and the oil is cool before removing any
components or lines. Remove the oil filler cap
only when the engine is stopped, and the filler
cap is cool enough to touch with your bare hand.
NOTICE Care must be taken to ensure that fluids
are contained during performance of inspection,
maintenance, testing, adjusting, and repair of
the machine. Be prepared to collect the fluid
with suitable containers before opening any
compartment or disassembling any component
containing fluids. Refer to Special Publication,
NENG2500, "Caterpillar Tools and Shop Products
Guide"for tools and supplies to collect and
contain fluids in Caterpillar machines. Dispose
of all fluids according to local regulations.
Note Put identification marks on all lines, on
all hoses, on all wires, and on all tubes for
installation purposes. Plug all lines, hoses, and
tubes. This helps to prevent fluid loss and this
helps to keep contaminants from entering the
system.
24

• Illustration 1 g00828560
• Disconnect hose assemblies (2) from cylinder (3)
  .
• Remove bolt (1) and move cylinder (3) out of the
  way.

Illustration 2
g00828561
3. Remove bolts (4), guard (5) and clamps.
Illustration 3 g00828562 4. Remove the bolt and
clamp (6) from hose assemblies (2) .
25
Illustration 4
g00828563
5. Remove bolts (7) and cover (8) .
Illustration 5
g00828564
6. Remove bolts (9) and cover (10) .
Illustration 6 g00828565 7. Remove clamps (11)
and disconnect hose assemblies (2) from bumper
(12) .
26
Illustration 7 g00828566 8. Install bolt (1) in
the bumper. Attach a suitable lifting device to
bolt (1). Remove bolts (13) and bumper (12). The
weight of the bumper is approximately 160 kg (353
lb).
Installation Procedure
Illustration 8 g00828566 1. Install bolt (1).
Attach a suitable lifting device to bolt (1).
Install bumper (12) and bolts (13) .
27
Illustration 9 g00828565 2. Connect hose
assemblies (2) in bumper (12) and install clamps
(11) .
Illustration 10
g00828564
3. Install cover (10) and bolts (9) .
Illustration 11
g00828563
4. Install cover (8) and bolts (7) .
28
Illustration 12 g00828562 5. Connect hose
assemblies (2) and clamp (6) .
Illustration 13
g00828561
6. Install clamps, guard (5), and bolts (4) .
29
Illustration 14
g00828560

1. Install cylinder (3) and bolt (1) .
2. Connect hose assemblies (2) on cylinder (3) .

Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Mon Jun 14 002445 UTC0800 2021
30
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Previous Screen
Product VIBRATORY COMPACTOR Model CS-433E
VIBRATORY COMPACTOR BTT Configuration CS/CP-433E
Vibratory Compactor BTT00001-UP (MACHINE) POWERED
BY 3054C Engine
Disassembly and Assembly CP-433E, CS-423E and
CS-433E Vibratory Compactors Machine
Systems Media Number -KENR3584-05 Publication
Date -01/09/2008
Date Updated -29/09/2008
i02071456
Drum - Remove SMCS - 6605-011 Removal
Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tools Part Number Part Description Qty
A 180-3033 Stand 2
ZZ 6V-9507 Face Seal Plug (9/16 - 18 THD) 2
ZZ 6V-9828 Cap Assembly (9/16 - 18 THD) 2
ZZ 6V-9509 Face Seal Plug (13/16 - 16 THD) 4
ZZ 6V-9830 Cap Assembly (13/16 - 16 THD) 4
ZZ 6V-9511 Face Seal Plug (1 3/16 - 12 THD) 2
ZZ 6V-9832 Cap Assembly (1 3/16 - 12 THD) 2

• Start By
• Remove the leveling blade. Refer to Disassembly
  and Assembly, "Leveling Blade - Remove and
  Install".
• Remove the bumper. Refer to Disassembly and
  Assembly, "Bumper - Remove and Install".
• Note SERVICE DATA TOOLING (ZZ) WILL NOT BE
  IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE
  INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO
  ASSIST THE EXPERIENCED SERVICEMAN.

31
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Illustration 1 g00829292 1. Disconnect hose
assemblies (1) from vibratory motor (2) .

• Illustration 2 g00829293
• Remove bolts and clamp (5) from harness assembly
  (6) .
• Remove the bolts that hold covers (3) and (4) to
  plate (7) .

Illustration 3
g00829294
34
4. Put identification marks on the harness
assemblies for vibratory sensor (8). Disconnect
the harness assemblies from the vibratory sensor.
Illustration 4 g00829296 5. Remove clamps (9)
from hose assembly (10) .
Illustration 5
g00829297
6. Remove bolts (11) and side cover (12) .
35
Illustration 6 g00829298 Note Identify the hose
routing for installation purposes. 7. Disconnect
hose assemblies (13) from the side of the yoke.
Illustration 7 g00829299 8. Disconnect hose
assemblies (15) from propel motor (14) .
Illustration 8
g00829301
36
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