Caterpillar Cat CB-534D Vibratory Compactor (Prefix C4B) Service Repair Manual (C4B00001 and up)

1
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Product VIBRATORY COMPACTOR Model CB-534D
VIBRATORY COMPACTOR C4B Configuration CB-534D
Vibratory Compactor C4B00001-UP (MACHINE) POWERED
BY 3054C Engine
Disassembly and Assembly CB-534D, CB-534D XW and
CB-564D Vibratory Compactors Machine
Systems Media Number -KENR3614-05 Publication
Date -01/09/2008
Date Updated -22/09/2008
i06241395
Final Drive Planetary - Assemble SMCS - 4050-016
4084-016 Assembly Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 136-1452 Retaining Ring Pliers As 1
B 1P-1860 Retaining Ring Pliers 1
C 184-7409 Spanner Socket As 1
C 6V-6080 Torque Multiplier Gp 1
D 1U-6438 Duo-Cone Seal Installer As 1
E 7M-7456 Bearing Mount Compound 1
Note Cleanliness is an important factor. Before
assembly, thoroughly clean all parts in cleaning
fluid. Allow the parts to air dry. Do not use
wiping cloths or rags to dry parts. Lint may be
deposited on the parts which may cause trouble.
Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. Dirt and
other contaminants can damage the precision
component. Perform assembly procedures on a clean
work surface. Keep components covered and
protected at all times. Note Check the O-ring
seals, the gaskets, and the seals for wear or for
damage. Replace the components, if necessary.
2
Illustration 1 g01196353 1. Use Tooling (A) to
install second half of Duo-Cone seal (35) . Refer
to Disassembly and Assembly , "Duo-Cone
Conventional Seals - Install".
Illustration 2 g01196323 2. Install bearing cups
(30) in rotating housing (28) .

• Illustration 3 g01196617
• Install bearing cone (33) in rotating housing
  (28) .
• Use Tooling (D) and install the first half of
  Duo-Cone seal (34) in rotating housing (28) .
  Refer to Disassembly and Assembly , "Duo-Cone
  Conventional Seal - Install".

3
Illustration 4 g01196623 5. Install rotating
housing (28) on hub (27) . Install shims (32) .
Illustration 5
g01196628
6. Install spacer (31) .
Illustration 6
g01196321
7. Install bearing cone (29) .
4
Illustration 7
g01196302
Illustration 8 g01196317 8. Apply Tooling (E) to
ring nut (26) . Use Tooling (C) and tighten ring
nut (26) to a torque of 1635 Nm (1200 lb ft).

• Illustration 9 g01196184
• Install planetary gears (25) . Use Tooling (B) to
  install retaining rings (24) .
• Install O-ring seal (23) .

5
Illustration 10 g01196225 11. Install ring gear
(14) and output pinion (22) .
Illustration 11 g01196161 12. Install needle
bearings (21) , planetary gears (17) , and
retaining washers (20) . Use Tooling (B) to
install retaining rings (19) .
Illustration 12 g01196151 13. Install planetary
gears (17) and planetary carrier (18) as a unit.
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Illustration 13 g03868919 14. Install input
shaft (16) .Install three bolts equally spaced to
ensure that ring gear (14) is held to the housing
with no gap.
Illustration 14
g03868927
8

• Illustration 15 g03868928
• Use the following procedure in order to determine
  the correct amount of shims that are located
  under pad (13A) .
• Measure Dimension (A) . Dimension (A) is the
  distance between the mounting surface of cover
  (13) and the top of pad (13A) .
• Measure Dimension (B) . Dimension (B) is the
  distance between the mounting surface of ring
  gear (14) and the top of input shaft (16) .
• Find the clearance by subtracting Dimension (A)
  from Dimension (B) . The correct clearance is
  0.50 0.20 mm (0.020 0.008 inch). Add shims
  (13B) or subtract shims (13B) in order to obtain
  the correct clearance.

Illustration 16 g03868936 16. Install O-ring
seal (15) on cover (13) . Install the shims and
pad (13A) in cover (13) .
Illustration 17 g01196134 17. Install cover (13)
on ring gear (14) . Install bolts (12) .
9
Illustration 18
g01196035
18. Install brake discs (10) and friction discs
(11) .
Illustration 19 g01196032 19. Install input
coupling (9) , socket head screw (8) , O-ring
seals (6) , backup rings (7) , and brake piston
(5) .
10
Illustration 20
g01195882

• Illustration 21 g01196007
• Install large springs (4) and small springs (3)
  in brake piston (5) .
• Install retaining disc (2) .

11
Illustration 22
g01195966
Personal injury can result from being struck by
parts propelled by a released spring force. Make
sure to wear all necessary protective
equipment. Follow the recommended procedure and
use all recommended tooling to release the spring
force.
22. Place the planetary in a press. Put slight
compression on retaining disc (2) with the press.
Use Tooling (A) to install retaining ring (1) .
Slowly release the spring compression.
Copyright 1993 - 2021 Caterpillar Inc. All Rights
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Mon May 3 230303 UTC0800 2021
12
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Product VIBRATORY COMPACTOR Model CB-534D
VIBRATORY COMPACTOR C4B Configuration CB-534D
Vibratory Compactor C4B00001-UP (MACHINE) POWERED
BY 3054C Engine
Disassembly and Assembly CB-534D, CB-534D XW and
CB-564D Vibratory Compactors Machine
Systems Media Number -KENR3614-05 Publication
Date -01/09/2008
Date Updated -22/09/2008
i03205830
Final Drive Planetary - Install SMCS - 4050-012
4084-012 Installation Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 180-3034 Repair Stand Set 1
B 232-0228 Lift Bracket 1
C 7X-2476 Bolt 2
Illustration 1 g01207550 1. Position plate (20)
and install nuts (19) on final drive planetary
(21) .
13
Illustration 2 g01178821 2. Attach a suitable
lifting device to support (18). Position support
(18) on the final drive planetary. The weight of
support (18) is approximately 145 kg (320 lb).
Install bolts (17).

• Illustration 3 g01178794
• Install propel motor (14) and bolts (16) to the
  final drive planetary.
• Install hose assembly (15) .
• Install bolts (13) and (12) .
• Fill the final drive planetary with oil. Refer to
  the Operation and Maintenance Manual, "Drum Drive
  Planetary Oil - Change".

14
Illustration 4
g01178598

• Illustration 5 g01178725
• Attach Tooling (B) and a suitable lifting device
  to final drive assembly (9) .
• Tooling (C) must be modified in order to be used
  as a guide bolt. Position Tooling (C) in a
  suitable vise. Remove the head of the bolt in
  order to use Tooling (C) as a guide bolt. Install
  final drive assembly (9) on Tooling (C). The
  weight of final drive assembly (9) is
  approximately 370 kg (816 lb).
• Install bolts (11) .
• Remove Tooling (B), the suitable lifting device,
  and Tooling (C). Install bolts (10) to final
  drive assembly (9) .

15
Illustration 6 g01178031 11. Raise the machine
until the drum rises off the ground. Remove
Tooling (A) .

• Illustration 7 g01177986
• Connect harness assemblies (7) and (8). Install
  the cable straps.
• Connect hose assemblies (6) .

Illustration 8
g01178006
16
14. Connect hose assemblies (5) .
Illustration 9 g01177927 15. Position cover (3)
and bolts (4). this procedure applies to
CB-534DXW machines only.
Illustration 10
g01177884
16. Position cover (2) and bolts (1) .
Copyright 1993 - 2021 Caterpillar Inc. All Rights
Reserved. Private Network For SIS Licensees.
Mon May 3 230359 UTC0800 2021
17
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Previous Screen
Product VIBRATORY COMPACTOR Model CB-534D
VIBRATORY COMPACTOR C4B Configuration CB-534D
Vibratory Compactor C4B00001-UP (MACHINE) POWERED
BY 3054C Engine
Disassembly and Assembly CB-534D, CB-534D XW and
CB-564D Vibratory Compactors Machine
Systems Media Number -KENR3614-05 Publication
Date -01/09/2008
Date Updated -22/09/2008
i02438107
Articulating Hitch - Remove SMCS -
7057-011 Removal Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 180-3032 Repair Stand Set 1
B 140-7742 Sleeve 2
C 1U-8230 Nylon Sling 2
D 1U-9744 Hydraulic Jack 1
Start By A. Remove the engine enclosure. Refer
to Disassembly and Assembly, "Engine Enclosure -
Remove and Install".
18
Illustration 1 g01095895 1. Raise the front of
the machine and install Tooling (A) .
Illustration 2 g01218305 2. Remove bolt (1) and
pin assembly (2). Remove steering cylinder (4)
from articulating hitch (3) .
19
Illustration 3
g01095928
A typical example 3. Attach a suitable lifting
device, Tooling (B), and Tooling (C) to the rear
frame.

• Illustration 4 g01218296
• Secure Tooling (D) to articulating hitch (3).
  Remove bolts (6) from each side of the front
  frame.
• Remove bolts (5) from the rear frame. Lift the
  rear frame and move the rear frame far enough in
  order to provide clearance for articulating hitch
  (3). The weight of articulating hitch (3) is
  approximately 265 kg (585 lb).

20
Illustration 5 g01218342 6. Remove bolts (7),
upper cap (8), and plug (9) .
Illustration 6
g01218354
7. Remove shims (10) and shaft (11) .
Illustration 7 g01218493 8. Remove bolts (12),
lower cap (13), and plug (14) .
21
Illustration 8 g01218506 9. Remove lip seal (15)
and bearing cone (16) from the upper and lower
caps.
Illustration 9 g01218522 10. If necessary,
remove bearing cup (17) from the upper and lower
caps.
Copyright 1993 - 2021 Caterpillar Inc. All Rights
Reserved. Private Network For SIS Licensees.
Mon May 3 230455 UTC0800 2021
22
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Previous Screen
Product VIBRATORY COMPACTOR Model CB-534D
VIBRATORY COMPACTOR C4B Configuration CB-534D
Vibratory Compactor C4B00001-UP (MACHINE) POWERED
BY 3054C Engine
Disassembly and Assembly CB-534D, CB-534D XW and
CB-564D Vibratory Compactors Machine
Systems Media Number -KENR3614-05 Publication
Date -01/09/2008
Date Updated -22/09/2008
i03515081
Articulating Hitch - Install SMCS -
7057-012 Installation Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 180-3032 Repair Stand Set 1
B 140-7742 Sleeve 2
C 1U-8230 Nylon Sling 2
D 1U-9744 Hydraulic Jack 1
E 1P-0808 Multipurpose Grease 1
F 6V-4876 Lubricant 1
G 3B-8489 Grease Fitting 2
23
Illustration 1 g01218522 1. Install bearing cup
(17) in the upper and lower caps.
Illustration 2 g01218506 2. Install bearing cone
(16) and lip seal (15) in the upper and lower
caps.
Illustration 3
g01099053
24
3. Use a digital caliper to measure the distance
between the ears on the pin end of the hitch.
Measure the right and left side of the
counterbores. Take the average of the two
measurements in order to get Dimension (X) .
Subtract Dimension (X) from 250 mm (9.8 inch).
This will be the required shim thickness. This
shim thickness will achieve the required preload.
Install shims.
Illustration 4 g01218493 4. Install lower cap
(13) , plug (14) , and bolts (12) .
Illustration 5 g01218872 5. Apply Tooling (F) to
shaft (11) , as shown.
25
Illustration 6 g01218354 6. Install shaft (11)
and position shims (10) .
Illustration 7 g01218342 7. Install upper cap
(8) , plug (9) , and bolts (7) . Tighten bolts
(7) to a torque of 102 Nm (75 lb ft).
Illustration 8
g01218878
26
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1. Remove plugs (9) and (14) from the upper and
   lower caps. Install Tooling (G) . Fill the caps
   with Tooling (F) . Remove Tooling (G) and install
   plugs (9) and (14) .
2. Repeat Steps 1 through 8 for the other end of the
   hitch assembly.

Illustration 9
g01095928
A typical example 10. Attach a suitable lifting
device, Tooling (B) and Tooling (C) to the rear
frame.
Illustration 10 g01218296 11. Secure Tooling (D)
to articulating hitch (3) . Install articulating
hitch (3) in the machine. The weight of
articulating hitch (3) is approximately 265 kg
(585 lb).
29

1. Install bolts (6) in each side of the rear frame.
   Install articulating hitch (3) in the machine.
   Tighten all bolts (6) evenly in order to keep an
   even gap on the right and left side of
   articulating hitch (3) . A gap will exist on each
   side of articulating hitch (3) .
2. Install bolts (5) in the front frame. Repeat Step
   12.
3. Remove the suitable lifting device. Tooling (B) ,
   Tooling (C) , and Tooling (D) from the rear frame.

Illustration 11 g01218305 15. Install steering
cylinder (4) to articulating hitch assembly (3) .
Install pin assembly (2) and bolt (1) .
Illustration 12 g01095895 16. Raise the front of
the machine and install Tooling (A) . End By
Install the engine enclosure. Refer to
Disassembly and Assembly, "Engine Enclosure -
Remove and Install".
Copyright 1993 - 2021 Caterpillar Inc. All Rights
Reserved.
Mon May 3 230550 UTC0800 2021
30
Private Network For SIS Licensees.
31
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Friend! Thank you very much for visiting. Full
manual if required, please enter the following
URL into your browser. https//www.aservicemanual
pdf.com/