Caterpillar Cat CB-534B Vibratory Compactor (Prefix 5RN) Service Repair Manual (5RN00001 and up)

1
Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CB-534B
VIBRATORY COMPACTOR 5RN Configuration CB-534B
Vibratory Compactor 5RN00001-UP (MACHINE) POWERED
BY 3054 Engine
Disassembly and Assembly 3054 Engine for
Caterpillar Built Machines Media Number
-SENR6241-13 Publication Date -01/08/2008
Date Updated -04/08/2008
i03140046
Camshaft Gear - Remove and Install SMCS -
1210-010-GE Removal Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Name Qty
A 1U-6671 Puller Gp 1
A 8S-4712 Bolt 2
A 1P-0510 Driver Group 1

• Start By
• Remove the fan. Refer to Disassembly and
  Assembly, "Fan - Remove and Install".
• Remove the front cover. Refer to Disassembly and
  Assembly, "Front Cover - Remove".

2
Illustration 1 g00541128 1. Rotate the
crankshaft until the timing marks on the
crankshaft gear, the camshaft gear, and the fuel
injection pump gear are aligned, as shown. Note
The timing marks on the idler gear may not be
aligned. This is caused by the difference in the
speed of the rotation of the idler gear.
Illustration 2 g00541130 2. Remove bolt (1) and
the washer from the camshaft gear (2).
3

• Illustration 3 g00541131
• Install Tooling (A) and remove camshaft gear.
• Note Do not lose the key from the camshaft gear.
• Inspect the camshaft gear for wear and damage.
  Replace the gear, if necessary.

Installation Procedure

• Illustration 4 g00541130
• Install camshaft gear (2) in the front housing.
• Note When you install the camshaft gear, ensure
  that the teeth that have the timing marks are
  facing toward the front. Also, ensure that the
  key is aligned properly in the keyway. If
  necessary, tap the gear with a soft hammer in
  order to seat the key in the keyway.
• If necessary, remove the idler gear in order to
  align the gear teeth correctly.
• Install the washer and bolt (1) on the camshaft
  gear. Tighten bolt (1) to a torque of 95 Nm (70
  lb ft).
• Note Ensure that the timing marks on the
  camshaft gear, the crankshaft gear, and the fuel
  injection pump gear are aligned.

4

• If a new camshaft gear is used, check the
  backlash of the camshaft gear. The minimum
  backlash for a new gear is 0.08 mm (0.003 inch).
• End By
• Install the front cover. Refer to Disassembly and
  Assembly, "Front Cover - Install".
• Install the fan. Refer to Disassembly and
  Assembly, "Fan - Remove and Install".

Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Mon May 10 230106 UTC0800 2021
5
Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CB-534B
VIBRATORY COMPACTOR 5RN Configuration CB-534B
Vibratory Compactor 5RN00001-UP (MACHINE) POWERED
BY 3054 Engine
Disassembly and Assembly 3054 Engine for
Caterpillar Built Machines Media Number
-SENR6241-13 Publication Date -01/08/2008
Date Updated -04/08/2008
i06043534
Camshaft Bearings - Remove and Install SMCS -
1211-010 Removal Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 8S-2241 Camshaft Bearing Tool Group 1
A 8H-0684 Ratchet Wrench 1

• Start By
• If the engine is equipped with a balancer, remove
  the balancer. Refer to Disassembly and Assembly,
  "Balancer - Remove". If the engine is not
  equipped with a balancer, remove the engine oil
  pump. Refer to Disassembly and Assembly, "Engine
  Oil Pump - Remove" for the correct procedure.
• Remove the camshaft. Refer to Disassembly and
  Assembly, "Camshaft - Remove and Install" for
  the correct procedure.
• NOTICE
• Keep all parts clean from contaminants.
• Contaminants may cause rapid wear and shortened
  component life.

6
https//www.aservicemanualpdf.com/ My Dear
Friend! Thank you very much for visiting. Full
manual if required, please enter the following
URL into your browser. https//www.aservicemanual
pdf.com/
7

• Illustration 1 g01270437
• Inspect camshaft bearing (1) . Refer to
  Specifications, "Camshaft Bearings" for more
  information.
• For worn or damaged camshaft bearing (1) use
  Tooling (A) in order to remove the camshaft
  bearing from the cylinder block.
• Note Remove the camshaft bearing from the front
  of the cylinder block.
• Installation Procedure
• Table 2

Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 8S-2241 Camshaft Bearing Tool Group 1
A 8H-0684 Ratchet Wrench 1
NOTICE Keep all parts clean from
contaminants. Contaminants may cause rapid wear
and shortened component life.
1. Clean the bearing housing in the cylinder
block. Ensure that the oil holes in the bearing
housing are free from debris.
8

• Illustration 2 g01266512
• Lubricate the bearing housing in the cylinder
  block with clean engine oil.
• Accurately align two Oil Holes (X) in camshaft
  bearing (1) with the two oil holes in the
  cylinder block.
• Note Groove (Y) in the camshaft bearing must be
  to the top of the cylinder block.
• Use Tooling (A) in order to install camshaft
  bearing (1) into the cylinder block. Install the
  camshaft bearing so that the front edge of the
  bearing is flush with the face of the recess in
  the cylinder block.
• Note Ensure that all oil holes are correctly
  aligned. If the oils are not correctly aligned,
  the camshaft bearing should be removed.
• End By
• Install the camshaft. Refer to Disassembly and
  Assembly, "Camshaft - Remove and Install" for
  the correct procedure.
• If the engine is equipped with a balancer,
  install the balancer. Refer to Disassembly and
  Assembly, "Balancer - Install". If the engine is
  not equipped with a balancer, install the
• engine oil pump. Refer to Disassembly and
  Assembly, "Engine Oil Pump - Install" for the
  correct procedure.

Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Mon May 10 230202 UTC0800 2021
9
Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CB-534B
VIBRATORY COMPACTOR 5RN Configuration CB-534B
Vibratory Compactor 5RN00001-UP (MACHINE) POWERED
BY 3054 Engine
Disassembly and Assembly 3054 Engine for
Caterpillar Built Machines Media Number
-SENR6241-13 Publication Date -01/08/2008
Date Updated -04/08/2008
i02974660
Engine Oil Pan - Remove and Install SMCS -
1302-010 Removal Procedure NOTICE Keep all
parts clean from contaminants. Contaminants may
cause rapid wear and shortened component life.
NOTICE Care must be taken to ensure that fluids
are contained during performance of inspection,
maintenance, testing, adjusting and repair of
the product. Be prepared to collect the fluid
with suitable containers before opening any
compartment or disassembling any component
containing fluids. Refer to Special Publication,
NENG2500, "Caterpillar Dealer Service Tool
Catalog" for tools and supplies suitable to
collect and contain fluids on Caterpillar
products. Dispose of all fluids according to
local regulations and mandates.
10
Illustration 1
g01870497
Typical Example
11

• Illustration 2 g01871553
• Note The engine may be equipped with an oil
  drain plug or the engine may be equipped with a
  drain valve.
• If equipped, remove drain plug (2) and the O-ring
  seal. If equipped, open drain valve (5) by
  turning handle (6) counterclockwise. Drain the
  engine oil into a suitable container for storage
  or disposal.
• If necessary, remove drain valve (5) from adapter
  (7) . If necessary, remove adapter (7) from
  engine oil pan (3) .
• Note In order to remove a oil pan, the engine
  must be removed from the machine.
• Remove bolts (1) from engine oil pan (3) .
• Remove engine oil pan (3) and gasket (4) .

Installation Procedure NOTICE Keep all parts
clean from contaminants. Contaminants may cause
rapid wear and shortened component life.
12
1. Clean the gasket surfaces of the cylinder
block and the engine oil pan thoroughly.
Illustration 3
g01870497
Typical Example
13

• Illustration 4 g01871553
• Install a new gasket (4) to the cylinder block.
  Install engine oil pan (3) .
• Install bolts (1) . Tighten bolts to a torque of
  22 Nm (16 lb ft).
• Note The engine may be equipped with an oil
  drain plug or the engine may be equipped with a
  drain valve.
• If drain valve (5) and adapter (7) were removed,
  use the following procedure.
• Install a new O-ring to the adapter (7) .
• Install adapter (7) into engine oil pan (3) .
  Tighten the adapter to a torque of 34 Nm (25 lb
  ft).
• Install a new O-ring to drain valve (5) .
• Install drain valve (5) into adapter (7) .
  Tighten the drain valve to a torque of 34 Nm
  (25 lb ft).
• If equipped, install a new O-ring seal on drain
  plug (2) . Install the drain plug. Tighten the
  drain plug to a torque of 34 Nm (25 lb ft). If
  equipped, close drain valve (5) by turning
  handle (6) clockwise. Turn handle (6) until the
  handle is tight. Do not overtighten the handle.
• Fill the engine oil pan to the correct level that
  is indicated on the engine oil level gauge.

14
Note Refer to the Operation and Maintenance
Manual, "Refill Capacities" for the correct
engine oil capacity.
Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Mon May 10 230258 UTC0800 2021
15
Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CB-534B
VIBRATORY COMPACTOR 5RN Configuration CB-534B
Vibratory Compactor 5RN00001-UP (MACHINE) POWERED
BY 3054 Engine
Disassembly and Assembly 3054 Engine for
Caterpillar Built Machines Media Number
-SENR6241-13 Publication Date -01/08/2008
Date Updated -04/08/2008
i04368112
Cylinder Liner - Remove SMCS - 1216-011 Removal
Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 1A-1460 Bolt 3
A 2J-3507 Full Nut 1
A 5F-7347 Head 1
A 5H-1504 Hard Washer 1
A 5P-8245 Washer 3
A 6V-2183 Screw 1
A 8H-0684 Ratchet Wrench 1
A 9U-6234 Puller Plate 1
A 9U-6281 Leg 3
A 1D-5119 Nut 1

• Start By
• Remove the cylinder head. Refer to Disassembly
  and Assembly, "Cylinder Head - Remove".
• Remove the pistons and connecting rods. Refer to
  Disassembly and Assembly, "Pistons and
• Connecting Rods - Remove".

16
C. Remove the piston cooling jets. Refer to
Disassembly and Assembly, "Piston Cooling Jets -
Remove and Install". NOTICE Keep all parts
clean from contaminants. Contaminants may cause
rapid wear and shortened component life.
Note Before you proceed with the removal of the
cylinder liner, check the cylinder liners for
wear or for damage. Check the inner diameter of
each cylinder liner at the top, the middle, and
the bottom. Check the inner diameter at two
places that are 180 degrees away from each other.
The maximum wear for the cylinder liners is 0.25
mm (.010 inch). Note An engine may have a high
rate of oil consumption if the surface of the
cylinder liners are glazed. Glaze can be removed
from the cylinder liners by honing the bore of
the cylinder liner. 1. Rotate the crankshaft in
order to gain access to the cylinder liner. Place
a protective cover on the crankshaft in order to
prevent damage.
Illustration 1
g00893799

1. Install Tooling (A) .
2. Remove cylinder liner (1) .

Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Mon May 10 230353 UTC0800 2021
17
Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CB-534B
VIBRATORY COMPACTOR 5RN Configuration CB-534B
Vibratory Compactor 5RN00001-UP (MACHINE) POWERED
BY 3054 Engine
Disassembly and Assembly 3054 Engine for
Caterpillar Built Machines Media Number
-SENR6241-13 Publication Date -01/08/2008
Date Updated -04/08/2008
i01746068
Cylinder Liner - Install SMCS -
1216-012 Installation Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 1A-1460 Bolt 3
A 2J-3507 Full Nut 1
A 5F-7347 Head 1
A 5H-1504 Hard Washer 1
A 5P-8245 Washer 1
A 6V-2183 Screw 1
A 8H-0684 Ratchet Wrench 1
A 9U-6235 Puller Plate 1
A 1U-9895 Cross Block 1
B 8T-0455 Liner Projection Tool Group 1
NOTICE Keep all parts clean from
contaminants. Contaminants may cause rapid wear
and shortened component life.
18

1. Clean the cylinder block bore with 8T-9011
   Component Cleaner before you install the
   cylinder liner.
2. Apply clean engine oil to the cylinder block
   bore. Do not apply the clean engine oil to the
   top 50.0 mm (2.00 inch) of the cylinder block
   bore.

Illustration 1
g00635369

• Install Tooling (A).
• Install cylinder liner (1).
• Press cylinder liner (1) into the cylinder block
  within 50.0 mm (2.00 inch) of the top of the
  cylinder block.
• Note Cylinder liner (1) is a press fit to a
  distance of 0.03 mm (0.001 inch) from the top
  of the cylinder block.
• Apply 6V-1541 Quick Cure Primer to the exposed
  area of cylinder liner (1). Also apply 9S- 3265
  Compound to the exposed area of cylinder liner
  (1).
• Wipe off any excess compound from cylinder liner
  (1).

19

• Illustration 2 g00635363
• Use Tooling (B) to check that cylinder liner (1)
  is 0.10 mm (0.004 inch) above the cylinder block
  or below the cylinder block.
• Immediately after you install a new cylinder
  liner, follow the recommendations below
• Do not operate the engine at full load.
• Do not operate the engine at high speed.
• Do not allow the engine to run at low idle for an
  extended period of time.
• End By
• Install the piston cooling jets. Refer to
  Disassembly and Assembly, "Piston Cooling Jets -
  Install".
• Install the pistons and connecting rods. Refer to
  Disassembly and Assembly, "Piston and Connecting
  Rods - Install".
• Install the cylinder head. Refer to Disassembly
  and Assembly, "Cylinder Head - Install".

Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Mon May 10 230449 UTC0800 2021
20
Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CB-534B
VIBRATORY COMPACTOR 5RN Configuration CB-534B
Vibratory Compactor 5RN00001-UP (MACHINE) POWERED
BY 3054 Engine
Disassembly and Assembly 3054 Engine for
Caterpillar Built Machines Media Number
-SENR6241-13 Publication Date -01/08/2008
Date Updated -04/08/2008
i01548436
Piston Cooling Jets - Remove and Install SMCS -
1331-010 Removal Procedure Start By a. Remove
the engine oil pan. Refer to Disassembly and
Assembly, "Engine Oil Pan - Remove and
Install". NOTICE Keep all parts clean from
contaminants. Contaminants may cause rapid wear
and shortened component life.
NOTICE Care must be taken to ensure that fluids
are contained during performance of inspection,
maintenance, testing, adjusting and repair of
the product. Be prepared to collect the fluid
with suitable containers before opening any
compartment or disassembling any component
containing fluids. Refer to Special Publication,
NENG2500, "Caterpillar Dealer Service Tool
Catalog" for tools and supplies suitable to
collect and contain fluids on Caterpillar
products. Dispose of all fluids according to
local regulations and mandates.
21
Note The naturally aspirated 3054 marine engine
has one piston cooling jet that is located inside
the number one cylinder. The naturally aspirated
3056 marine engine is not equipped with piston
cooling jets.
Illustration 1
g00548374
Illustration 2
g00606467

• Remove valve assembly (1) from piston cooling jet
  (2).
• Remove piston cooling jet (2) from the cylinder
  block.
• Note The engine crankshaft may be rotated in
  order to access all of the piston cooling jets.
• Note Ensure that the ball moves freely within
  the valve assembly of the piston cooling jet.
  Check that the tube of the piston cooling jet is
  not damaged.
• Remove hollow dowel (3) from the cylinder block.
• Note Hollow dowel (3) is used to locate the
  piston cooling jet.

22
4. Repeat Steps 1 through 3 for the removal of
the remaining piston cooling jets.
Installation Procedure NOTICE Keep all parts
clean from contaminants. Contaminants may cause
rapid wear and shortened component life.
Illustration 3
g00548374
Illustration 4
g00606467
1. Install piston cooling jet (2) to the cylinder
block.
23

• Note Ensure that piston cooling jet (2) is
  properly located on hollow dowel (3). Refer to
  the Specifications Manual, "Piston Cooling Jet"
  for the correct procedure for the alignment of
  the piston cooling jet.
• Install valve assembly (1) into the piston
  cooling jet (2). Tighten the banjo bolt of the
  valve assembly (1) to a torque of 20 Nm (15 lb
  ft).
• Repeat Steps 1 through 2 for the installation of
  the remaining piston cooling jets.
• End By
• a. Install the engine oil pan. Refer to
  Disassembly and Assembly, "Engine Oil Pan -
  Remove and Install".

Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Mon May 10 230545 UTC0800 2021
24
Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CB-534B
VIBRATORY COMPACTOR 5RN Configuration CB-534B
Vibratory Compactor 5RN00001-UP (MACHINE) POWERED
BY 3054 Engine
Disassembly and Assembly 3054 Engine for
Caterpillar Built Machines Media Number
-SENR6241-13 Publication Date -01/08/2008
Date Updated -04/08/2008
i02453078
Pistons and Connecting Rods - Remove SMCS -
1225-011 Removal Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 8S-2269 Ridge Reamer 1

• Start By
• Remove the cylinder head. Refer to Disassembly
  and Assembly, "Cylinder Head - Remove".
• Remove the engine oil pump. Refer to Disassembly
  and Assembly, "Engine Oil Pump - Remove".
• Remove the piston cooling jets. Refer to
  Disassembly and Assembly, "Piston Cooling Jets -
  Remove and Install".
• NOTICE
• Keep all parts clean from contaminants.
• Contaminants may cause rapid wear and shortened
  component life.

1. Use Tooling (A) to remove the liner wear ridge
   from the inner surface of the cylinder liner.
2. Position the two pistons that are being removed
   at the bottom center position.

25
Illustration 1
g00550548

• Remove nuts (1) and the bolts.
• Remove connecting rod caps (2) and the connecting
  rod bearings. Keep connecting rod caps
• (2) and the connecting rod bearings together for
  installation.

Illustration 2 g00550549 5. Push pistons (3) and
the connecting rods out of the top of cylinder
block (4) .
Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Mon May 10 230641 UTC0800 2021
26
Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CB-534B
VIBRATORY COMPACTOR 5RN Configuration CB-534B
Vibratory Compactor 5RN00001-UP (MACHINE) POWERED
BY 3054 Engine
Disassembly and Assembly 3054 Engine for
Caterpillar Built Machines Media Number
-SENR6241-13 Publication Date -01/08/2008
Date Updated -04/08/2008
i02088687
Pistons and Connecting Rods - Disassemble SMCS -
1225-015 Disassembly Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 1U-6683 Ring Expander 1
B 1P-1857 Retaining Ring Pliers 1
Start By a. Remove the pistons and the
connecting rods. Refer to Disassembly and
Assembly, "Piston and Connecting Rods -
Remove". NOTICE Keep all parts clean from
contaminants. Contaminants may cause rapid wear
and shortened component life.
27
Illustration 1 Typical example
g00551459
1. Use Tooling (A) in order to remove three
piston rings (1) from piston (2).
Illustration 2 Typical example
g00551460

• Use Tooling (B) in order to remove retaining
  rings (3) that hold the piston pin in position.
• Remove piston pin (4) from the piston.
• Note If the piston pin cannot be removed by
  hand, heat the piston to a temperature of 45 5
  C (113 9 F). Do not use a torch to heat the
  piston.
• Remove bearing (5) from connecting rod (6).

28
Please write to us. Our email
aservicemanualpdf_at_yahoo.com Please go to the
homepage to get the full manual, or other brand
PDF manuals. Home Site aservicemanualpdf.com
29
Thank you very much for your reading. Please
Click Here. Then Get COMPLETE MANUAL. NO WAITING
GET MORE OTHER MANUALS
https//www.aservicemanualpdf.com/
NOTE If there is no response to click on the
link above, please download the PDF document
first and then click on it.
GET MORE OTHER MANUALS
https//www.aservicemanualpdf.com/
30
Illustration 3 g00893862 5. Use a suitable press
and a suitable adapter in order to remove piston
pin bushing (7) from connecting rod (6).
Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Mon May 10 230737 UTC0800 2021
31
Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CB-534B
VIBRATORY COMPACTOR 5RN Configuration CB-534B
Vibratory Compactor 5RN00001-UP (MACHINE) POWERED
BY 3054 Engine
Disassembly and Assembly 3054 Engine for
Caterpillar Built Machines Media Number
-SENR6241-13 Publication Date -01/08/2008
Date Updated -04/08/2008
i02088688
Pistons and Connecting Rods - Assemble SMCS -
1225-016 Assembly Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 1U-6683 Ring Expander 1
B 1P-1857 Retaining Ring Pliers 1
NOTICE Keep all parts clean from
contaminants. Contaminants may cause rapid wear
and shortened component life.
32

• Illustration 1 g00893862
• Ream piston pin bushing (7) in order to obtain a
  clearance of 0.0085 0.0055 mm (0.00030
  0.00020 inch) between the piston pin and the
  piston pin bushing.
• Lubricate all components with clean engine oil.
• Use a suitable press and a suitable adapter to
  install piston pin bushing (7) into connecting
  rod (6).
• Note Ensure that the oil hole in the piston pin
  bushing is aligned with the oil hole at the top
  of the connecting rod.

33
https//www.aservicemanualpdf.com/ My Dear
Friend! Thank you very much for visiting. Full
manual if required, please enter the following
URL into your browser. https//www.aservicemanual
pdf.com/