Caterpillar Cat CB-335E Vibratory Compactor (Prefix C3F) Service Repair Manual (C3F00001 and up)

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Caterpillar Cat CB-335E Vibratory Compactor (Prefix C3F) Service Repair Manual (C3F00001 and up)

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Title: Caterpillar Cat CB-335E Vibratory Compactor (Prefix C3F) Service Repair Manual (C3F00001 and up)


1
Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CB-335E
VIBRATORY COMPACTOR C3F Configuration CB-334E
CB-335E Vibratory Compactor C3F00001-UP (MACHINE)
POWERED BY 3013C Engine
Disassembly and Assembly CB-334E Series II and
CB-335E Series II Vibratory Compactors Machine
Systems Media Number -KENR7108-00 Publication
Date -01/02/2007
Date Updated -22/02/2007
i02617401
Piston Pump (Propel) - Assemble SMCS -
5070-016 Assembly Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 1P-1861 Retaining Ring Pliers 1
B 1P-0510 Driver Gp 1
C 1P-1858 Retaining Ring Pliers 1
D 5P-4758 Retaining Ring Pliers As 1
E 1P-1860 Retaining Ring Pliers 1
2
Illustration 1
g01310841
Illustration 2
g01310842
  1. Install pin (63) and plug (64) .
  2. Install races (62) .

Illustration 3
g01310840
3. Install bearing (61) .
3
Illustration 4 g01310839 4. Install controller
(60), bolt (59), bearing (57), and pin (58) .
Illustration 5 g01310838 5. Install pin (58),
bearing (57), and swashplate assembly (56) .
Illustration 6
g01311535
6. Raise the temperature of bearing (55) .
4
  1. Install bearing (55) onto shaft (53) .
  2. Use Tooling (E) in order to install retaining
    ring (54) .

Illustration 7
g01310833
9. Install shaft (53) and O-ring seal (52) .
Illustration 8
g01310832
10. Install lip seal (51) into cover (50) .
5
Illustration 9
g01310830
  1. Install cover (50) .
  2. Use Tooling (D) in order to Install retaining
    ring (49) .

Illustration 10
g01310849
Illustration 11
g01311061
6
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7
Personal injury can result from being struck by
parts propelled by a released spring force. Make
sure to wear all necessary protective
equipment. Follow the recommended procedure and
use all recommended tooling to release the spring
force.
  1. Install washer (46), spring (47), and washer (48)
    into barrel (42) .
  2. Use Tooling (B), Tooling (C), and a suitable
    press in order to install retaining ring (45) .

Illustration 12
g01310844
15. Install pins (44) and retainer (43) .
Illustration 13
g01310848
8
16. Install bearing (41) onto barrel (42) .
Illustration 14 g01310846 17. Install pistons
(39) into retaining plate (40) .
Illustration 15 g01310845 18. Install pistons
(39) and retaining plate (40) onto the barrel.
9
Illustration 16 g01310843 19. Install rotating
group (37) and gasket (38) .
Illustration 17
g01310837
20. Install block (35) and gasket (36) .
Illustration 18
g01310828
Personal injury can result from being struck by
parts propelled by a released spring force. Make
sure to wear all necessary protective
equipment. Follow the recommended procedure and
use all recommended tooling to release the spring
force.
10
21. Install spring (31), washer (32), and nuts
(33) onto bolt (34) .
Illustration 19
g01310826
Personal injury can result from being struck by
parts propelled by a released spring force. Make
sure to wear all necessary protective
equipment. Follow the recommended procedure and
use all recommended tooling to release the spring
force.
22. Use Tooling (A) in order to install retaining
ring (30) .
Illustration 20
g01310825
11
23. Install O-ring seal (29) onto cover (25) .
Illustration 21 g01310823 24. Install cover
(25), washer (27), and nut (28) onto piston
assembly (26) .
Illustration 22 g01310822 25. Install the O-ring
seal, cover (25), and bolts (24) .
12
Illustration 23 g01310821 26. Install the O-ring
seal, cover (23), and bolts (22) .
Illustration 24
g01310819
27. Install cartridge (21) .
Illustration 25 g01310818 28. Install controller
(18), bolts (17), coil (19), and nut (20) .
13
Illustration 26
g01311069
Personal injury can result from being struck by
parts propelled by a released spring force. Make
sure to wear all necessary protective
equipment. Follow the recommended procedure and
use all recommended tooling to release the spring
force.
  1. Install the O-ring seals, poppet (14), spring
    (13), retainers (11), and plug assembly (9) .
  2. Repeat Step 29 for the opposite side.
  3. Install the O-ring seals, check valve (10), and
    check valve (12) .
  4. Install the O-ring seals, plug (16), and plugs
    (15) .

14
Illustration 27
g01310817
33. Install port plate (8) .
Illustration 28
g01310813
Personal injury can result from being struck by
parts propelled by a released spring force. Make
sure to wear all necessary protective
equipment. Follow the recommended procedure and
use all recommended tooling to release the spring
force.
34. Install head (7) and bolts (6) .
15
Illustration 29
g01310811
35. Install O-ring seal (5) .
Illustration 30
g01310810
36. Install cover (3) and O-ring seal (4) .
Illustration 31
g01310809
37. Install cover (2) and bolts (1) .
16
End By Install the piston pump. Refer to
Disassembly and Assembly, "Piston Pump (Propel) -
Install".
Copyright 1993 - 2021 Caterpillar Inc. All Rights
Reserved. Private Network For SIS Licensees.
Mon Aug 16 233016 UTC0800 2021
17
Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CB-335E
VIBRATORY COMPACTOR C3F Configuration CB-334E
CB-335E Vibratory Compactor C3F00001-UP (MACHINE)
POWERED BY 3013C Engine
Disassembly and Assembly CB-334E Series II and
CB-335E Series II Vibratory Compactors Machine
Systems Media Number -KENR7108-00 Publication
Date -01/02/2007
Date Updated -22/02/2007
i02624338
Piston Pump (Propel) - Install SMCS -
5070-012 Installation Procedure
Illustration 1 g01315179 1. Install the O-ring
seal and gear pump (1) to piston pump (4) and
install bolts (12) .
18
Illustration 2 g01315082 2. Attach a suitable
lifting device to piston pump (4). Install piston
pump (4) and gear pump (1) as a unit. Install
bolts (11). The weight of the piston pump and the
gear pump is approximately 61 kg (135 lb).
Illustration 3 g01315081 3. Connect hose
assembly (10) to piston pump (4) .
Illustration 4
g01315080
19
4. Connect hose assembly (9), hose assemblies
(8), and hose assembly (7) to piston pump (4) .
Illustration 5 g01315079 5. Connect hose
assemblies (6) to piston pump (4) .
Illustration 6 g01315062 6. Connect harness
assembly (5) to piston pump (4) .
20
  • Illustration 7 g01315008
  • Connect hose assembly (3) and hose assemblies (2)
    to gear pump (1) .
  • Fill the hydraulic oil tank with hydraulic oil.
    Refer to Operation and Maintenance Manual for the
    correct procedure.

Copyright 1993 - 2021 Caterpillar Inc. All Rights
Reserved. Private Network For SIS Licensees.
Mon Aug 16 233111 UTC0800 2021
21
Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CB-335E
VIBRATORY COMPACTOR C3F Configuration CB-334E
CB-335E Vibratory Compactor C3F00001-UP (MACHINE)
POWERED BY 3013C Engine
Disassembly and Assembly CB-334E Series II and
CB-335E Series II Vibratory Compactors Machine
Systems Media Number -KENR7108-00 Publication
Date -01/02/2007
Date Updated -22/02/2007
i02624562
Drum and Drum Support - Remove SMCS -
6605-011-S4 6605-011 Removal Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 6V-6146 Load Leveling Beam 1
B 138-7574 Link Bracket 2
C 1P-2321 Combination Puller 1
Start By A. Remove the vibratory motor. Refer to
Disassembly and Assembly, "Gear Motor
(Vibratory) - Remove".
Hot oil and hot components can cause personal
injury. Do not allow hot oil or hot components to
contact skin. At operating temperature, the
engine coolant is hot and under pressure. Steam
can cause personal injury.
22
Check the coolant level only after the engine has
been stopped and the cooling system pressure cap
is cool enough to touch with your bare
hand. Remove the cooling system pressure cap
slowly to relieve pressure. Cooling system
conditioner contains alkali. Avoid contact with
the skin and eyes to prevent personal injury.
NOTICE Care must be taken to ensure that fluids
are contained during performance of inspection,
maintenance, testing, adjusting and repair of the
product. Be prepared to collect the fluid with
suitable containers before opening any
compartment or disassembling any component
containing fluids. Refer to Special Publication,
NENG2500, "Caterpillar Tools and Shop Products
Guide" for tools and supplies suitable to collect
and contain fluids on Caterpillar
products. Dispose of all fluids according to
local regulations and mandates.
Note Put identification marks on all hoses, on
all hose assemblies, on all wires, and on all
tube assemblies for installation purposes. Plug
all hose assemblies and all tube assemblies. This
helps to prevent fluid loss, and this helps to
keep contaminants from entering the system.
  • Illustration 1 g00622269
  • Disconnect water supply hose (1) from the spray
    bar.
  • Remove bolts (3) and remove the scraper and spray
    bar assembly (2) .

23
  • Illustration 2 g01315304
  • Remove bolts (4) and cover (5) from the drum
    support.
  • Disconnect hose assemblies (6) from piston motor
    (7) .
  • Move the hose assemblies out of the way on both
    sides of the machine.
  • Illustration 3 g01082270
  • Attach Tooling (A), Tooling (B), and a suitable
    lifting device to each drum support, as shown.
    The combined weight of the drum and drum supports
    is approximately 675 kg (1490 lb).
  • Use the suitable lifting device to slightly raise
    the drum off the ground. Place suitable blocks
    under the frame, as shown. Lower the machine so
    the machine rests on the wood blocks. Maintain a
    small amount of tension in the lifting chains.
  • Remove bolts (8) which fasten the right and left
    drum supports to the machine.
  • Use the suitable lifting device to carefully
    lower the drum away from the machine.
  • Use the suitable lifting device to carefully move
    the drum away from the machine.

24
Illustration 4
g01083109
  1. Block the drum, as shown.
  2. Attach a suitable lifting device to drum support
    (9). The weight of the drum support is
    approximately 66 kg (146 lb).
  3. Remove bolts (10) and use a hoist to remove drum
    support (12) .
  • Illustration 5 g01083126
  • Attach a suitable lifting device to drum support
    (vibratory motor side) (11). The weight of drum
    support (11) and plate assembly (13) is
    approximately 135 kg (298 lb).
  • Remove bolts (12) and use a suitable lifting
    device to remove drum support (11) and plate
    assembly (11) from the drum.

25
  • Illustration 6 g01083137
  • Position drum support (11) and attach a suitable
    lifting device, as shown.
  • Note Mark plate (15) and drum support (11) for
    assembly purposes.
  • Remove bolts (14) and remove plate (15) .

Illustration 7
g01083150
18. Remove retaining plate (16) .
26
Illustration 8 g01083207 19. Use a Tooling (C)
in order to separate drum support (11) from plate
assembly (13) .
Copyright 1993 - 2021 Caterpillar Inc. All Rights
Reserved. Private Network For SIS Licensees.
Mon Aug 16 233207 UTC0800 2021
27
Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CB-335E
VIBRATORY COMPACTOR C3F Configuration CB-334E
CB-335E Vibratory Compactor C3F00001-UP (MACHINE)
POWERED BY 3013C Engine
Disassembly and Assembly CB-334E Series II and
CB-335E Series II Vibratory Compactors Machine
Systems Media Number -KENR7108-00 Publication
Date -01/02/2007
Date Updated -22/02/2007
i05006661
Drum and Drum Support - Install SMCS -
6605-012-S4 6605-012 Installation
Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 6V-6146 Load Leveling Beam 1
B 138-7574 Load Leveling Beam 1
C - Loctite 5127 -
Illustration 1
g01083207
28
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30
1. Position drum support (11) onto plate assembly
(13) .
Illustration 2
g01083150
2. Install retaining plate (16) . Note Fill the
cavity of retaining plate (16) which faces toward
the bearing with grease.
Illustration 3 g01083137 3. Apply Tooling (C) to
the mating surfaces of plate (15) and drum
support (11) . Position retaining plate (16) onto
drum support (11) . Install bolts (14) .
31
  • Illustration 4 g01083126
  • Attach a suitable lifting device to drum support
    (11) . The weight of the drum support (11) is
    approximately 135 kg (298 lb).
  • Position drum support (11) and plate assembly
    (13) , as shown. The large opening on plate
    assembly (13) should be in-line with the welded
    boss on the opposite side of the drum.
  • Install bolts (12) which fasten plate assembly
    (13) to the drum.
  • Illustration 5 g01083109
  • Attach a suitable lifting device to drum support
    (9) . The weight of drum support (9) is
    approximately 66 kg (146 lb).
  • Use the suitable lifting device to position drum
    support (9) , as shown. Install bolts (10) .

32
  • Illustration 6 g01082270
  • Attach Tooling (A) , Tooling (B) , and a suitable
    lifting device to each drum support, as shown.
    The combined weight of the drum and drum supports
    is approximately 675 kg (1490 lb).
  • Use the suitable lifting device to carefully
    position the drum and drum supports to the
    original location.
  • Install bolts (8) which fasten the right and left
    drum supports to the machine.
  • Use the suitable lifting device to raise the
    machine from the suitable blocks. Remove the
    suitable blocks and carefully lower the machine
    to the ground.
  • Move all the hose assemblies to the original
    position.
  • Note Repeat step 13 for the opposite side.
  • Illustration 7 g01315304
  • Connect hose assemblies (6) to piston motor (7) .
  • Position cover (5) onto the drum support and
    install bolts (4) .

33
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