Caterpillar Cat CB-335D Vibratory Compactor (Prefix D4E) Service Repair Manual (D4E00001 and up)

1
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Product VIBRATORY COMPACTOR Model CB-335D
VIBRATORY COMPACTOR D4E Configuration CB-335D
Vibratory Compactor D4E00001-UP (MACHINE) POWERED
BY 3014 Engine
Disassembly and Assembly CB-334D and CB-335D
Paving Compactors Engine Supplement Media Number
-KENR7043-03 Publication Date -01/03/2014
Date Updated -11/03/2014
i01713695
Engine - Remove SMCS - 1000-011 Removal
Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
Start By A. Remove the engine hood. Refer to
Disassembly and Assembly, KENR7051, "Engine Hood
- Remove and Install".
Hot oil and hot components can cause personal
injury. Do not allow hot oil or hot components
to contact skin. At operating temperature, the
engine coolant is hot and under pressure. Steam
can cause personal injury. Check the coolant
level only after the engine has been stopped and
the cooling system pressure cap is cool enough
to touch with your bare hand. Remove the cooling
system pressure cap slowly to relieve pressure.
2
Cooling system conditioner contains alkali. Avoid
contact with the skin and eyes to prevent
personal injury.
NOTICE Care must be taken to ensure that fluids
are contained during performance of inspection,
maintenance, testing, adjusting and repair of
the product. Be prepared to collect the fluid
with suitable containers before opening any
compartment or disassembling any component
containing fluids. Refer to Special Publication,
NENG2500, "Caterpillar Tools and Shop Products
Guide" for tools and supplies suitable to collect
and contain fluids on Caterpillar
products. Dispose of all fluids according to
local regulations and mandates.
Note Put identification marks on all lines, on
all hoses, on all wires and on all tubes for
installation purposes. Plug all lines, all hoses
and all tubes. This will help to prevent fluid
loss and this will help to keep contaminants
from entering the system. 1. Use the petcock and
drain hose that is located on the radiator to
drain coolant from the radiator and the engine.
The capacity of the 3013 Engine cooling system is
6.7 L (1.8 US gal). The capacity of the 3014
Engine cooling system is 7.3 L (1.9 US gal).
Illustration 1 g00610382 2. Loosen the clamp and
disconnect battery ground (1) .
3
Illustration 2 g00610389 3. Remove three bolts
(2) and remove the guard (3) for the V-belt.
Illustration 3 g00610404 4. Loosen hose clamp
(4). Disconnect coolant hose (5) from the engine.
Drain any remaining coolant from the cooling
system through hose (5) .
Illustration 4
g00610422
4
5. Loosen hose clamp (7). Disconnect coolant hose
(6) from the engine.
Illustration 5 g00610430 6. Loosen two hose
clamps (9). Remove air intake hose (8) from the
engine and the air cleaner housing.
Illustration 6 g00610438 7. Remove four bolts
(10) and slightly bend exhaust pipe (11) away
from the engine.
5
Illustration 7 g00610460 8. Disconnect
electrical connector (12). Disconnect cable
assembly (13) .
Illustration 8 g00610568 9. Remove two nuts, two
washers, and two electrical connectors (13).
Disconnect electrical connector (14) .
Illustration 9
g00610612
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10. Disconnect two electrical connectors (15).
Remove three clamps (16) that fasten the wiring
harness to the engine.
Illustration 10 g00610656 11. Disconnect
electrical connector (17) from the fuel shutoff
solenoid.
Illustration 11 g00610691 12. Remove the nut and
disconnect electrical connector (18). Cut cable
tie (19) and move the engine wiring harness
aside.
8
Illustration 12 g00610702 13. Remove bolt (20)
which fastens the ground strap (21) from the
frame.
Illustration 13 g00610713 14. Remove bolt (23)
which fastens clamps (22) to the engine.
Illustration 14 g00610783 15. Loosen jam nut
(24). Remove cotter pin (27) and remove throttle
cable (28) .
9
16. Loosen hose clamp (25) and remove fuel line
(26) .
Illustration 15 g00612054 17. Loosen hose clamp
(30) and remove fuel line (29) .
Illustration 16 g00612128 18. Remove bolt (31)
which secures the clamp for the hydraulic hose.
10
Illustration 17
g00612144

1. Loosen jam nut (36) .
2. Mark the orientation of link (33) for
   installation purposes. Remove nut (32) and remove
   link (33). Remove cable (37) from bracket (35) .
3. Remove two bolts (34) and remove bracket (35) .

Illustration 18 g00612165 22. Remove two bolts
(38) from the clamp which secures the hydraulic
hose.

• Illustration 19 g00613313
• Place a wood block or place a suitable support
  block beneath the hydraulic pumps (42) .
• Remove remaining ten bolts (40) which fasten
  adapter plate (41) to the engine.
• Note Fully unscrew two bolts (40), which support
  bracket (39), from the engine. Allow the two
  bolts to remain inserted through bracket (39) and
  adapter plate (41). This will support the valve
  group which is attached to bracket (39) .

11
25. Carefully pry adapter plate (41) away from
the engine.
Illustration 20 g00613328 26. Attach Tooling (A)
and a hoist to the engine, as shown. The weight
of the engine is approximately 170 kg (375 lb).
Illustration 21 g00613751 27. Remove bolt (43)
from the right engine mount.
12
Illustration 22 g00613768 28. Remove bolt (44)
from the left rear engine mount.

• Illustration 23 g00613777
• Remove bolt (45) from the left front engine
  mount.
• Carefully raise the engine off the mounts. Be
  sure that the engine is free from adapter plate
  (41), all lines, and all harnesses. Remove the
  engine from the machine.

Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Sat Aug 14 225105 UTC0800 2021
13
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Previous Screen
Product VIBRATORY COMPACTOR Model CB-335D
VIBRATORY COMPACTOR D4E Configuration CB-335D
Vibratory Compactor D4E00001-UP (MACHINE) POWERED
BY 3014 Engine
Disassembly and Assembly CB-334D and CB-335D
Paving Compactors Engine Supplement Media Number
-KENR7043-03 Publication Date -01/03/2014
Date Updated -11/03/2014
i01713702
Engine - Install SMCS - 1000-012 Installation
Procedure Table 1
Required Tools Required Tools Required Tools Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2

• Illustration 1 g00613969
• Attach Tooling (A) and a hoist to the engine, as
  shown. The weight of the engine is approximately
  170 kg (375 lb).
• Carefully lower the engine into the machine onto
  the mounts.

14
Illustration 2 g00613777 3. Install bolt (45) in
the left front engine mount. Tighten bolt (45) to
a torque of 75 8 Nm (55 6 lb ft).
Illustration 3 g00613768 4. Install bolt (44) in
the left rear engine mount. Tighten bolt (44) to
a torque of 75 8 Nm (55 6 lb ft).
15
Illustration 4 g00613751 5. Install bolt (43) in
the right engine mount. Tighten bolt (43) to a
torque of 75 8 Nm (55 6 lb ft).
Illustration 5 g00614071 6. Attach a sling and a
hoist around hydraulic pumps (42). Use the hoist
in order to position the pump hub into the drive
flange which is connected to the engine flywheel.
Also, be sure to align the adapter plate (41)
onto the engine.
Illustration 6 g00613313 7. Install ten bolts
(40) which fasten adapter plate (41) and bracket
(39) to the engine.
16
Illustration 7
g00612165
8. Install the clamp and two bolts (38) .
Illustration 8
g00612144

• Install bracket (35) and two bolts (34) .
• Install cable (37) onto bracket (35). Install
  link (33) onto the splined shaft and secure link
• (33) with nut (32) .
• Tighten jam nut (36) .

17
Illustration 9 g00612128 12. Install the clamp
and tighten bolt (31) which secures the hydraulic
hose.
Illustration 10 g00612054 13. Install fuel line
(29) and tighten hose clamp (30) .
Illustration 11 g00610783 14. Install fuel line
(26) and tighten hose clamp (25) .
18
15. Attach throttle cable (28) and install cotter
pin (27). Tighten jam nut (24) .
Illustration 12 g00610713 16. Install bolt (23)
which fastens clamps (22) to the engine.
Illustration 13 g00610702 17. Attach ground
strap (21) to the frame and install bolt (20) .
19
Illustration 14 g00610691 18. Reroute the engine
wiring harness to the original location. Install
a cable tie (19), as shown. Install electrical
connector (18) .
Illustration 15 g00610656 19. Install electrical
connector (17) onto the fuel shutoff solenoid.
Illustration 16 g00610612 20. Install electrical
connectors (15). Fasten the wiring harness to the
engine with three clamps (16) .
20
Illustration 17 g00610568 21. Install electrical
connector (14). Install two electrical
connectors, two washers, and two nuts (13) .
Illustration 18 g00610460 22. Connect cable
assembly (13) to the starter motor. Install
electrical connector (12) .
Illustration 19
g00610438
21
23. Align exhaust pipe (11) with the engine and
install four bolts (10) .
Illustration 20 g00610430 24. Install air intake
hose (8) between the engine and the air cleaner
housing. Tighten two hose clamps (9) .
Illustration 21 g00610422 25. Install coolant
hose (6) onto the engine and tighten hose clamp
(7) .
22
Illustration 22 g00610404 26. Install coolant
hose (5) onto the engine and tighten hose clamp
(4) .
Illustration 23 g00610389 27. Install the guard
(3) for the V-belt and install three bolts (2) .
Illustration 24 g00610382 28. Attach the battery
cable to the battery and tighten clamp (1) .
23
29. Fill the cooling system. Refer to Operation
and Maintenance Manual, KEBU7502 for the correct
procedure. The capacity of the 3013 Engine
cooling system is 6.7 L (1.8 US gal). The
capacity of the 3014 Engine cooling system is 7.3
L (1.9 US gal). , End By Install the engine
hood. Refer to Disassembly and AssemblyKENR7051,
"Engine Hood - Remove and Install".
Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Sat Aug 14 225201 UTC0800 2021
24
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Previous Screen
Product VIBRATORY COMPACTOR Model CB-335D
VIBRATORY COMPACTOR D4E Configuration CB-335D
Vibratory Compactor D4E00001-UP (MACHINE) POWERED
BY 3014 Engine Disassembly and Assembly 3003,
3013, 3014 and 3024 Engines for Caterpillar Built
Machines Media Number -SENR5027-05 Publication
Date -01/05/2005 Date Updated -16/05/2005
i01783524
Fuel Filter Base - Remove SMCS -
1262-011 Removal Procedure NOTICE Keep all
parts clean from contaminants. Contaminants may
cause rapid wear and shortened component life.
NOTICE Care must be taken to ensure that fluids
are contained during performance of inspection,
maintenance, testing, adjusting and repair of
the product. Be prepared to collect the fluid
with suitable containers before opening any
compartment or disassembling any component
containing fluids. Refer to Special Publication,
NENG2500, "Caterpillar Tools and Shop Products
Guide" for tools and supplies suitable to collect
and contain fluids on Caterpillar
products. Dispose of all fluids according to
local regulations and mandates.
25
Illustration 1
g00767792

• Typical example
• Remove fuel filter (5) from the fuel filter base,
  as follows
• Remove the collar and cap (1) from the top of
  fuel filter base (2). This will help prevent
  spillage of fuel from the fuel filter.
• Hold fuel filter (5) while locking collar (4) is
  turned in the counterclockwise direction.
• Pull fuel filter (5) from fuel filter base (2)
  and remove locking collar (4) .
• Disconnect fuel line (3) from fuel filter base
  (2). Plug all openings or cap all openings
  immediately in order to help prevent
  contamination.

Illustration 2
g00767793

• Typical example
• Remove two bolts (6) that fasten fuel filter base
  (2) to the mounting bracket.
• Remove fuel filter base (2) from the mounting
  bracket.

26
Note Some engines may have a hand priming pump
on the fuel filter base. Refer to the
Disassembly and Assembly, "Fuel Filter Base -
Disassemble" topic for information on removing
the hand priming pump.
Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Sat Aug 14 225323 UTC0800 2021
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Shutdown SIS
Previous Screen
Product VIBRATORY COMPACTOR Model CB-335D
VIBRATORY COMPACTOR D4E Configuration CB-335D
Vibratory Compactor D4E00001-UP (MACHINE) POWERED
BY 3014 Engine Disassembly and Assembly 3003,
3013, 3014 and 3024 Engines for Caterpillar Built
Machines Media Number -SENR5027-05 Publication
Date -01/05/2005 Date Updated -16/05/2005
i01783533
Fuel Filter Base - Disassemble SMCS -
1262-015 Disassembly Procedure Hand Priming Pump
(if equipped)
30
Illustration 1
g00732631

• Hand Priming Pump
• Cap ring
• Priming button
• Diaphragm
• Spring cap
• Spring
• Valve plate
• O-ring seal
• Fuel filter base
• Unscrew cap ring (1) from fuel filter base (8).

31
Personal injury can result from being struck by
parts propelled by a released spring force. Make
sure to wear all necessary protective
equipment. Follow the recommended procedure and
use all recommended tooling to release the
spring force.

1. Remove priming button (2) and diaphragm (3) from
   spring cap (4). Inspect the rubber diaphragm (3)
   for cracks or for wear. If the diaphragm is worn
   or damaged, use a new part for replacement.
2. Remove spring cap (4) and spring (5) from valve
   plate (6) .
3. Remove valve plate (6) from fuel filter base (8).

Copyright 1993 - 2021 Caterpillar Inc. All
Rights Reserved. Private Network For SIS
Licensees.
Sat Aug 14 225418 UTC0800 2021
32
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Friend! Thank you very much for visiting. Full
manual if required, please enter the following
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