Industrial Assessment Centers

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Industrial Assessment Centers IAC Student Meeting
Washington, DC February 8-10, 2006 Attended
Student Yin Yin Wu
2006 IAC Student Meeting Overview
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Presentation Outline

• Energy Distribution
• IAC History
• IAC Database/Forum
• ORNL (Oak Ridge National Laboratory)

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• Energy Distribution

Transportation 28.0
Industry 34.0
Commercial 17.0
Residential 21.0
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http//www.oilnergy.com/1gnymex.htm
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Industry Critical to National Energy Policy

• 1/3 of U.S. energy consumption
• Accounts for more than 40 of U.S.natural gas
  demand
• 28 of U.S. electricity demand
• Approximately 30 of U.S greenhouse gas emissions
• Energy is key to economic growth in domestic
  manufacturing

2004 Energy Use
Transportation 28.0
Industry 34.0
Commercial 17.0
Residential 21.0
Includes electricity losses
Source DOE/EIA Monthly Energy Review 2004
(preliminary)
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Relatively Few Plants Use the Most Energy
Percent of Total Industrial Energy
U.S. Manufacturing Plants By Size
Small Medium 47
Number of U.S. Plants
Large 53
Small Plantslt100K
Mid-Size Plants100K-2M
Large Plantsgt2M
All U.S. Plants
Annual EnergyCosts
1998 EIA MECS
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Segments with HighestEnergy Use
Segments with HighestEnergy Use
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Where Does Industrial Energy Go?

• 55 to Heat Power
• of total heat power
• 40 Conversion Loss
• 60 Performs Work

32.4 QUADS
21 Offsite Energy Losses
24 Feedstock Consumption
4 Onsite Powerhouse Loss
55 of consumption used for heat and power
Conversion Loss 40
9 In-Plant Distribution Loss
9 Convert-to-Work Loss
Useful Work 60
33 Energy Applied to Process
SOURCE U.S. (DOE-EIA, 2004 DOE-ITP, 2004)
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• 2. IAC History

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IAC Facts Assessments and Centers

• The IAC started as the EADC (Energy Analysis and
  Diagnostics Centers) in the late 1970s
• Since 1977, over 13,000 assessments have been
  conducted by over 2,300 engineering students
• In 2004, the average implemented energy savings
  per assessment was 6,800 MMBtu/yr, or 30,000 per
  year

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IAC Facts Our Students

• Approximately 250 engineering students are
  employed annually
• Each year, 120-180 students graduate from the
  program
• 40 to 50 of our graduates move on to careers in
  energy
• Engineering fields Mechanical, Industrial,
  Electrical
• Student status Undergraduates -67, Graduates
  33
• Average time spent working for IAC 18 months

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• Located at http//www.iacforum.org/

• 3. IAC Forum/ Data Base/ Best Practice Tool

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IAC Student Forum Website

• New look!
• Important announcements are listed on the home
  page
• Discussion boards are again available, please use
  them
• Coming soon (by this summer) on-line IAC
  certificate requests
• Other items IAC contacts, brochures, newsletter,
  alumni case studies

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IAC Student Forum Website

• The Career section is VERY popular with employers
  who are interested in hiring IAC students
• -Please have resumes
• -Please check the site frequently for job
  opportunities
• Student Registry and Exit Interviews

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Rutgers Data Base
http//iac.rutgers.edu
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DOE Industry Tools

• AIRMaster
• Chilled Water System Analysis Tool (CWSAT)
• Combined Heat and Power Application Tool (CHP)
• Fan System Assessment Tool (FSAT)
• MotorMaster 4.0
• MotorMaster International
• NOx and Energy Assessment Tool (NxEAT)
• Plant Energy Profiler for the Chemical Industry
  (ChemPEP Tool)
• Process Heating Assessment and Survey Tool
  (PHAST)
• Pumping System Assessment Tool 2004 (PSAT)
• Steam System Tool Suite

http//www1.eere.energy.gov/industry/bestpractices
/software.html
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• 4.ORNL (Oak Ridge National Laboratory)

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U.S. Department of Energy

• Oak Ridge National Laboratory
• Overview

http//www.ornl.org
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