Professor of Biological Engineering. Penn State University. 5/22/09. The Pennsylvania Protocol ... Distance from dose tank to Hydraulic Unit = 20 ft. ... – PowerPoint PPT presentation
From the Filtration Unit to the Hydraulic Unit to the Drip Zones.
The filtered effluent flows by gravity into the Hydraulic Unit Pump Tank
Here a series of float switches controls the flow of partially treated wastewater to the Hydraulic Unit.
The Hydraulic Unit is 2 (or 3) disc filters that provide final filtration before application to the soil.
18 Hydraulic Unit Pump Tank
Pump Tank
Receives Filter Unit effluent
Doses effluent to Hydraulic Unit and Zones.
Contains pump-control switches.
19 Hydraulic Unit
Contains 2 (or 3) disc filters.
Provides final filtration before going to drip zones.
Must have at least 2 zones.
20 Drip Zones 21 Drip Zones
Each long section of a zone is on the contour.
Each zone may have more than one lateral.
Each lateral may have more than one zone.
Each zone must have a supply and return line.
Air vents are also required on each zone.
22 Drip System
With Water Limiting Zone 20 inches.
20 inches 0 to 12 in deep 6 to 12 in of cover over the tubing. Emitters spaced 2 feet apart 0.68 gal/d/em Maybe as small as 8 in 23 Drip System
With Rock Limiting Zone 26 inches.
20 inches 0 to 12 in deep 6 to 12 in of cover over the tubing. Emitters spaced 2 feet apart 0.68 gal/d/em 24 Drip System 3rd Configuration
With Rock Limiting Zone 20 inches.
Driplines laid on soil surface and covered with native topsoil. Emitters spaced 2 feet apart 0.65 gal/d/em 20 inches 25 Simple Example
A site with a 3-bdrm home has a well drained soil with a rock limiting zone at 35 inches and a seasonal high watertable at 25 inches.
The site has a 10 slope.
Soil Scientist report states
Maximum soil linear load rate 0.25 gal/ft/d.
Horizontal linear load 3.5 gal/ft/d.
Drip tubing spacing to be at least 2.0 feet.
Tubing to be buried at least 6 inches deep.
26 Example
Site Geometry
Width of lot along the contour 130 ft.
Distance from dose tank to Hydraulic Unit 20 ft.
Hydraulic Unit is 7 feet above the enabler float in dose tank.
Distance from Hydraulic Unit to zones 100 feet.
Distance from zones to bldg sewer 140 feet.
Elevation increase from Hydraulic Unit to drip zones 20 feet.
27 Soil Conditions
Rock Limiting Zone 35 inches.
Seasonal High Water Table Limiting Zone 25 inches.
Slope 10.
35 inches 25 inches 28 Soil Conditions
Rock Limiting Zone 35 inches.
6 inches 29 inches 35 inches 29 Soil Conditions
Seasonal High Water Table Limiting Zone 25 inches.
6 inches 25 inches 19 inches 30 Example
Soil Scientists Report
Maximum linear loading rate 0.25 gal/d/ft.
Horizontal linear load 3.5 gal/d/ft
31 Example
The septic tank is sized as per Chapter 73 for a 3 bdrm home.
This is a drip system so a Secondary Treatment unit is needed. The choices are
Aerobic Treatment Tank
Free Access sand filter.
Subsurface sand filter.
See the Secondary Treatments for sizing guidelines for these units.
32 Example
Following the Pre-treatment unit the effluent will flow into a Dose/Pump tank.
33 Example
The Pump/Dose Tank must be at least 2 times larger than the maximum daily flow.
The maximum daily flow from a 3-bdrm home is taken to be 400 gpd.
Therefore the Pump/Dose Tank must be at least 800 gallons in size.
34 Example
In a Drip Irrigation system the effluent is pumped from the Dose/Pump Tank to the Hydraulic Unit and on to the drip zones.
35 Example
The Hydraulic Unit controls the flow to zones and backflushing. Two units are available 2-disc and 3-disc units.
The two-disc unit supports
1200 ft of drip tubing/zone.
Tubing forward flush rate 15 gpm.
4 zones and one return connection.
4800 ft of drip tubing (4x1200).
36 Example
Forward Field Flush Flow Rate
Dose flow rate to the drip emitters
PLUS
Field Flush flow rate needed to maintain a velocity in the drip tubing of 2 fps. This is set to 1.6 gpm/lateral within each zone.
37 Example
Length of drip tubing required
Max daily flow/linear loading rate
400 gpd/0.25 gal/d-ft 1600 ft.
We will use 2 zones.
1600 ft/2 800 ft/zone
38 Example Supply Line Return line
Each zone will consist of
8 runs of 100 ft each.
4 laterals each 200 ft long. (2 runs/lateral).
Run Air Vent Check Valve Lateral (4) 39 Example
Check to make sure the runs are long enough.
Based on the Average daily flow
400 gpd (.5) 200 gpd.
Horizontal linear load 3.5 gal/g-ft
Minimum run length 200/3.5 57 ft.
Our runs are 100 ft long Okay.
40 Example (Summary)
Peak daily flow 400 gpd.
Soil linear load 0.25 gal/d-ft.
Total tubing length required 1600 ft.
2 zones used.
Hydraulic Unit used 2 disc.
Tubing length/zone 1600/2 800 ft.
No. Laterals/zone 4
Lateral length 800/4 200 ft.
Run length 100 ft.
Horizontal linear load 3.5 gal/d-ft.
Minimum run length 200/3.5 57 ft.
41 Example
Flow required to each zone during Forward Field Flush Hydraulic Condition.
Need
Dose flow rate PLUS
Field flush flow rate
42 Example
Dose flow rate (for each zone)
43 Example
Field flush flow rate/zone 1.6 gpm/lateral (to maintain a velocity of 2 fps in drip tubes)
1.6gpm/lat x 4 laterals 6.4 gpm/zone
Total flow required during Forward Field Flush is 4.3 6.4 10.7 gpm.
44 Example (Pump Selection)
The remaining task is to size the pump.
This means that we must determine
Systems total head
Systems maximum flow rate.
45 Example (Bernoulli Analysis)
The Total Head for the pump in the Dose Tank is the sum of three components
Head Loss in all the pipes.
Pressure needed to run the system either the emitters or the Hydraulic Unit.
Elevation difference between the water level in the dose tank to the drip zones.
The Total Head is the SUM of these three values.
46 Example (Friction HL)
The Head Loss (or Friction) is the most difficult to determine. This must be done in parts
HL in the pipe from the dose tank to the Hydraulic Unit.
HL in the Zone supply pipes.
HL in the drip lines.
HL in the Zone return pipes.
47 Example (HL from tank to HU)
First size this pipe to carry the maximum flow.
During dosing the pipe will carry 10.7 gpm.
During back flushing this pipe will carry 15 gpm.
Size for the 15 gpm.
48 Example (Size the pipe to HU)
With a design flow rate of 15 gpm and using PVC-schedule-40 pipe we will need a 1.5-inch pipe to keep the velocity above 2.0 fps. (V 2.35 fps).
This 1.5-in PVC pipe has a friction factor Fc 0.63 psi/100 ft or 1.46 ft/100 ft.
49 Example (HL from tank to HU)
Before we can determine the HL in this pipe we must determine the length of the pipe including the equivalent length for the various elbows valves etc.
The length of pipe was given at 20 ft.
The equivalent length is specified as 50 ft.
The total length is 20 50 70 ft.
50 Example (HL from tank to HU)
The HL is calculated from
HL FcL
HL 1.46 ft/100 ft(70ft) 1.02 ft.
51 Example (HL in Supply Pipe)
First size the Supply pipe to carry the maximum flow.
During dosing the pipe will carry 10.7 gpm.
Not used during back flushing.
Size for the 10.7 gpm.
52 Example (Size the Supply Pipe)
With a design flow rate of 10.7 gpm and using PVC-schedule-40 pipe we will need a 1.25-inch pipe to keep the velocity above 2.0 fps. (V 2.20 fps).
This 1.25-in PVC pipe has a friction factor Fc 0.70 psi/100 ft or 1.62 ft/100 ft.
53 Example (HL in Supply Pipe)
Before we can determine the HL in this pipe we must determine the length of the supply pipe this is assumed to be a straight pipe.
The length of pipe was given at 100 ft.
54 Example (HL in Supply Pipe)
The HL is calculated from
HL FcL
HL 1.62 ft/100 ft(100ft) 1.62 ft.
55 Example (HL in Drip Zone)
We desire to deliver 10.7 gpm to each zone. Of this water
4.3 gpm will go out the emitters.
6.4 gpm will flush through the drip lines and be returned to the building sewer.
56 Example (HL in Drip Zone)
The drip supplier specifies that for 200-ft laterals the losses in the drip lines will be 18 ft (Table 3A).
57 Example (HL in Return Pipe)
First size the Supply pipe to carry the maximum flow.
During dosing the return pipe will carry 6.4 gpm.
Not used during back flushing.
Size for the 6.4 gpm.
58 Example (Size the Return Pipe)
With a design flow rate of 6.4 gpm and using PVC-schedule-40 pipe we will need a 1.0-inch pipe to keep the velocity above 2.0 fps. (V 2.30 fps).
This 1.00-in PVC pipe has a friction factor Fc 0.95 psi/100 ft or 2.19 ft/100 ft.
59 Example (HL in Return Pipe)
Before we can determine the HL in this pipe we must determine the length of the supply pipe this is assumed to be a straight pipe.
The length of pipe was given at 140 ft.
60 Example (HL in Return Pipe)
The HL is calculated from
HL FcL
HL 2.19 ft/100 ft(140ft) 3.07 ft.
61 Example (HL Summary)
The Head Loss (or Friction) for these four sections of our system is
HL Dose Tank to the HU 1.02 ft.
HL Supply Pipe 1.62 ft.
HL Drip Lines 18 ft.
HL Return Pipe 3.07 ft
Total HL 23.7 ft.
62 Example (Pressure Requirements)
The Pressure needed to operate the various components of the system
Pressure to Back Flush the Hydraulic Unit.
Pressure to Operate the Emitters.
At this time these requirements are not provided by the manufacturer.
63 Example (Pressure Requirements)
Without having worked with this system I would assume the following
The pressure needed to run the HU should be 10 to 20 psi (23 to 46 ft).
The pressure needed to make the emitters function properly is generally about 10 psi (23 ft).
The total pressure requirement 46 23 69 ft.
64 Example (Elevation Difference)
Elevation differences include
Rise from enabler float in dose tank to Hydraulic Unit ( 7 ft).
Rise from the Hydraulic Unit to the drip Zones (20 ft).
Total elevation rise 7 20 27 ft.
65 Bernoulli Summary (Dosing)
The total energy needed to run this system is
HL 23.7 ft.
Pressure 69 ft.
Elevation rise 27 ft.
Total during dosing 120 ft.
Flow rate 10.7 gpm.
66 Bernoulli Summary (Back Flushing)
The total energy needed to run this system is
HL 115 1.02 116 ft.
Pressure 0 ft.
Elevation rise 7 ft.
Total during dosing 123 ft.
Flow rate 15 gpm.
67 Example (Pump Requirement)
For Dosing
HT 120 ft
Q 10.7 gpm
For Back Flushing
HT 123 ft.
Q 15 gpm.
Pump Design
HT 123 ft.
Q 15 gpm.
68 Example (Time/Dose)
Average daily flow 200 gpd
Each zone accounts for 50 of flow.
Zone 1 100 gpd
Zone 2 100 gpd
At 4 doses /zone/day each dose must apply 25 gal.
Time/dose 25 gal/dose/4.3 gpm 5.8 min
69 Example (Time/Dose)
Summary
We dose 5.8 min 4 times each day to supply 25 gal/dose or 100 gal/day to each zone.
With 2 zones we apply 200 gal/day the avrage daily flow from the 3 bdrm home.
70 Example (Time/Dose)
Under condition of Maximum daily flow (400 gpd)
We apply 200 gal/zone/day
At 4.3 gpm (25 gal/dose).
200/25 8 doses/day.
71 Thank You
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