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WORLD-CLASS%20CONTRACT%20MANUFACTURING%20ORGANISATION

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Title: WORLD-CLASS%20CONTRACT%20MANUFACTURING%20ORGANISATION


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  • WORLD-CLASS CONTRACT MANUFACTURING ORGANISATION
  • Extraordinary service every day

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The Wockhardt Advantage
  • World-class Contract Manufacturing Organisation
  • 40 years of experience
  • Full-Turnkey service from API production to
    packaging
  • Network of 12 co-ordinated facilities in Europe,
    Asia, US
  • (over 1.5 million sq ft high-quality
    manufacturing capacity)
  • Cost-effective services where and when you need
    them
  • Excellent project management skills
  • The experience of our key asset - people
  • 7,000 strong team
  • 500 scientists, 150 PhDs

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The Wockhardt Advantage
  • Value-added services to make your life easier
  • Security of supply
  • Quality assured
  • Regulatory compliance
  • Financial stability significant company growth
  • Breakthrough, rapid service
  • On-time delivery
  • Responsiveness
  • Cost-effective manufacturing
  • Special Economic Zones
  • low cost geographies
  • continuous process optimisation and improvement
  • Differentiates you as our client

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Our Stability and Growth
  • Global market capitalization of 1.3 billion
  • A growth company 24 (CAGR Global 2000 to
    2007)
  • Our dedicated and established Contract
    Manufacturing Division is growing rapidly, in
    line with global initiatives
  • New investment in lyophilisation facilities
  • Lyophilisation upgrade in Wrexham, UK and in
    Aurangabad, India
  • Focus on our global capabilities to nurture and
    expand the business

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Our Stability and Growth Acquisitions
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Our Know How 4 Pillars
  • Our Manufacturing Packaging
  • Our API Manufacturing
  • Our Services
  • Our People

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Our Know How - Manufacturing Packaging
  • Full-Turnkey service from API Manufacture to
    product distribution
  • 40 clients
  • 70 products delivered globally for Contract
    Manufacturing clients
  • Flexible, end-to-end service
  • Low volume clinical batches through to high
    volume commercial output
  • High quality
  • Fast turnaround

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Our Global Manufacturing Capabilities
Click here for larger view
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Our Global Manufacturing Network
UK India Ireland France USA
All with state-of-the-art manufacturing facilities
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Our European Facilities
Pinewood, Ireland MHRA/IMB Approval Specialised
Standard Dosage Forms
Wrexham, UK MHRA/FDA Approval Lyophilisation,
Sterile Injectables, Cartridges, Specialised
Standard Dosage Forms
Quimper, France EMEA Approval Standard Dosage
Forms
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Our Indian Facilities
Site under qualification
Biotech Park, Aurangabad MHRA/FDA
ApprovalSterile Injectables
Chikalthana, Aurangabad MHRA/FDA Approval
Sterile Injectables, Specialised Standard
Dosage Forms
Eou, Aurangabad MHRA/FDA Approval Specialised
Standard Dosage Forms
SEZ, Aurangabad MHRA/FDA Approvable Completion
end of 2008 Lyophilisation, Large and Small
Volume Parenteral Injectables
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Our Indian Facilities
Baddi, Himachal Pradesh MHRA/FDA Approval
Specialised Standard Dosage Forms
Daman1, Bhimpore MHRA Approval Standard Dosage
Forms
Daman2, Kadaiya MHRA Approval Specialised
Standard Dosage Forms
Waluj, Aurangabad MHRA/FDA Approval Sterile
Injectables, Specialised Dosage Forms
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Our US Facility
Morton Grove, Illinois FDA Approval Standard
Dosage Forms
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Our Manufacturing Capabilities
Sterile Injectables
Specialised Products
Solid Dose
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Sterile Injectables
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Sterile Injectables (SVP LVP)
  • State-of-the-art technology
  • Aseptic procedures throughout
  • Partner of choice - major new patented US drug
  • Global scale biotechnology plant
  • Four-fold expansion of cartridge capacity
  • Volume capability by form
  • Vials 2mL to 100mL (UK, Biotech Park, Waluj
    Cephalosporins)
  • Ampoules 1mL to 20mL (UK)
  • Ophthalmic Solutions, various sizes (Biotech
    Park)
  • Cartridges 1.2, 1.5, 2.7 3mL (UK, Biotech
    Park)
  • PFS 0.5 to 5mL (Biotech Park)
  • LVP 100mL to 500mL (Shendra - SEZ)

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Lyophilisation
  • Significant investment to upgrade our
    lyophilisation capabilities
  • Wrexham, UK upgrade from 10m2 to 100m2 capacity
    (3 x 30m2 freeze driers) to be completed Qtr 2
    2011
  • Aurangabad, India upgrade to add 60m2 capacityto
    be completed early in 2009
  • Purpose built, fully automated lyophilisation
    facilities
  • Both new facilities will be fully compliant with
    FDA and MHRA requirements
  • Vial sizes from 2mL to 100mL
  • Development commercial scale manufacturing
  • Large scale permanent refrigerated storage

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Specialised Products
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Specialised Products
  • High potency products, non-beta-lactams and
    cytotoxics (UK, Daman Kadaiya)
  • Controlled drug handling authorisation (UK Home
    Office Schedule 1, Baddi, EoU, Chikalthana
  • MHRA specials license for unlicensed products
    (UK)
  • Cephalosporins (Waluj)

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Solid Dose Products
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Solid Dose Products
  • Over twenty five years experience from small
    scale batches to high volume production
  • Manufacturing across 5 Indian facilities
  • Plain/film/sugar coated tablets
  • Press coating (tablet in tablet)
  • Sustained release tablets (matrix/enteric coated
    and granules)
  • Sustained release capsules(coated
    granules/wurster coating)
  • Combined formulations
  • Bi layer tablets
  • Effervescent tablets

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Sachets and Powders
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Sachets and Powders
  • State-of-the-art facility acquired Pinewood,
    Ireland, employing 350 people
  • Non-beta-lactam (penicillin) sachets
  • Chikalthana
  • Negma Laboratories, France
  • Non-beta-lactam powders
  • Chikalthana
  • Pinewood

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Liquids, Gels, Ointments and Creams
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Liquids, Gels, Ointments and Creams
  • Long standing expertise in the formulation of
    semi-solids
  • Recently acquired facility, Morton Grove, US,
    for oral and topical liquid formulations
  • Recently acquired facility, Pinewood, Ireland,
    expanded Wockhardt's production capabilities by
    50 million finished packs per year

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Packaging
  • Flexibility to customise primary and secondary
    packaging options in accordance with client
    requirements
  • Inspection and Packaging capabilities include
  • fully automatic and semi-automatic visual
    inspection methods
  • automatic leak detection
  • high speed labelling
  • PVC tray thermoforming cartoning
  • Quality Assurance packaging and labelling
    controls

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Our Know How - API Manufacturing
  • FDA and MHRA approved, cGMP compliant API
    manufacturing facility
  • Multipurpose plant manufactures several products
    at a time
  • State-of-the-art facility dedicated to
    cephalosporin APIs
  • Flexible manufacture - high value/low volume
    products through to high volume
  • Excellent history of precise and timely project
    implementation
  • Equilibrium between low cost and high
    value-added work

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Our Know How - API Manufacturing
  • 150 APIs developed to date, 50 in the last 3
    years
  • 30 DMFs filed during the last 3 years
  • 70 RD scientists, with 20 PhDs
  • Supported by a dedicated analytical group of 40
    scientists, with 5 PhDs
  • High pressure, high temperature (to 250ºC) low
    temperature (to -70ºC) reactions handled
  • Macrolide production

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Our Know How - Services
Bulk Drug Substance
Analytical Method Development
Pre-formulation
Formulation Development
Commercial Manufacturing
Scale Up Validation Tech Transfer
Clinical Trial Materials Manufacturing
Registration Stability
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Our Know How - Services
Business Project Management
Technical Development
Scale-up and Technology Transfer
  • Our highly responsive CM team are experts in
  • Drug Development Analytical support
  • Manufacturing
  • Quality Assurance Quality Control
  • Regulatory Compliance
  • Logistics
  • Planning
  • Engineering
  • Purchasing

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Our Know How - Business Project Management
  • Projects are managed by our dedicated UK-based
    Contract Manufacturing team, fully supported by
    local teams at each facility. UK Headquarters
    provides
  • Access and proximity to US/EU clients
  • Co-ordination of time zones
  • Understanding of US/EU regulatory, quality and IP
    standards
  • Business Project Managers are the window to our
    company
  • Work closely with development and operational
    groups to ensure your timelines are met
  • Responsible for ensuring communication is
    consistent and effective throughout the project
    life cycle and beyond

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Our Know How - Business Project Management
  • Key responsibilities include
  • Overall project management and collaboration
  • Ensuring client timelines and budget are achieved
  • Speedy response to questions and enquiries
  • Robust and effective process achievements to
    support clients supply chain needs
  • Cost saving initiatives

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Our Know How - Technical Development
  • Focus on the commercialisation of your
    productfor fast market placement
  • Optimisation of your molecule's developmentin
    line with marketing and time-line requirements
  • Synchronisation of formulation development
    withprocess and analytical requirements
  • Pre-Formulation Formulation Development
    services
  • Characterisation of physical properties
  • Chemical reactivity and forced degradation
    studies
  • Excipient compatibility studies
  • Preliminary process identification
  • Commercial formulation development
  • Process development optimisation

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Our Know How - Technical Development
  • Fast development of validation methods to meet
    testing requirements
  • In-house global analytical development
    capabilities
  • Molecule stability and scalability optimised to
    provide constant method utilisation
  • Analytical Development services
  • Molecule characterisation
  • Method development and validation
  • Cleaning residuals development and validation
  • Dissolution and drug release profiling
  • Forced degradation studies
  • Specifications development
  • Stability monitoring to ICH guidelines

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Our Know How - Scale-up and Technology Transfer
  • Our process is second to none in delivering
    exceptional quality
  • Robust
  • Repeatable
  • Meets and exceeds predefined acceptance criteria
  • Meets and improves on pre-defined timelines
  • Meets pre-defined costs
  • Our average time to completion of
  • Technology Transfer is six months
  • weve even completed some projects
  • in just two

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Our Quality Assurance
  • Validated document management system
  • Regulatory submission support (CMC)
  • Production and process system controls
  • Vendor and material management
  • Quality improvement via continuous audits
  • Quality management review, internally and by
    client
  • Corrective/preventative action
  • Internal self-assessment audits
  • Qualified Person product release to client

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Our Quality Control
  • Analytical Laboratory
  • Raw material testing
  • In-process and finished product testing
  • Stability storage and testing
  • Cleaning validation and testing
  • Microbiology Laboratory
  • Environmental monitoring
  • Water (for injection) and critical systems
    testing
  • Validation support testing
  • Sterility, bio-burden and endotoxin testing

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Why Wockhardt? - Your Partner of Choice
  • Proven ability to manage long-term supply
    contracts
  • Understand the importance of quality and
    reliability
  • Understand the dynamics of being a service
    provider
  • Proven financial performance and stability
  • Ability to manage growth and integrate operations
  • Ability to maximise your cost efficiency
  • Flexible global operations keep costs highly
    competitive

From quality-driven processes to proven
problem-solving strategies, our end-to-end
service is redefining Contract Manufacture
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Why Wockhardt? - Our People
  • Our extraordinary service is down to our
    experienced team who excel every day
  • 7,000 Employees world-wide
  • Insight and Experience Senior scientific staff
    bring an average of 15 years experience to your
    projects
  • Knowledgeable
  • Responsive
  • Professional
  • At the centre of our success

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  • Our Promise
  • Well work in partnership with you to deliver
    outstanding quality products, efficiently and
    reliably through a highly responsive and
    flexible service at a very competitive cost in a
    shorter than industry-standard time period

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Any Questions?
  • Because there are some people in business you
    cant afford to ignore

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  • WORLD-CLASS CONTRACT MANUFACTURING ORGANISATION
  • Extraordinary service every day

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