An Introduction to Extract Technology

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An Introduction to Extract Technology
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An Introduction to Extract Technology

• Head office and manufacturing facility in
  Huddersfield, UK
• Sales offices, engineering, installation
  commissioning and maintenance support in the USA
• Leading the market over the last 25 years in the
  design and manufacture of innovative, high
  quality dust containment systems
• Delivering optimum operator protection from
  hazardous dusts particularly in the
  pharmaceutical industry
• Satisfying the most demanding applications with
  our high quality and leading edge products
• Completed a wide variety of successful projects
  with major pharmaceutical companies globally

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Containment and Aseptic solutions for the
Pharmaceutical and Biotech Markets

• Application assessment and exposure assessment
  studies
• Initial quotation, design and mock up reviews
• Manufacturing and assembly
• Pre-delivery testing including FATs
• Installation and IQ validation
• Commissioning and OQ validation
• Operator Training including exposure monitoring
• After-market support
• We work with you from the initial concept right
  through to aftermarket support.

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Downflow BoothsOffering Optimum Operator
Protection

• Applications covering sampling, dispensing,
  charging, milling, and offloading applications
• The first independent validation data on the
  performance of the Extract Booths was undertaken
  in 1989
• Proven protection levels in the operators
  breathing zone down to lt10µg/m3
• Pioneered in 1984, there are now over 3000
  successful installations in facilities around the
  world

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Containment IsolatorsGiving Improved
Performance Capabilities

• For numerous process applications where the total
  containment of potent compounds is required
• Total integration achieved with mills, tablet
  presses, tray dryers, reactors, filling machines
  etc
• From single chamber dispensing Isolators and
  multi chamber drum tipping Isolators to
  filter/tray dryer and RD lab scale Isolators
• Independently validated to airborne concentration
  levels of lt10ng/m3

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Flexible Isolators for a Cost Effective
Solution

• When a rigid Isolator may not be economically
  viable, then a Flexible Isolator is often a
  reliable alternative
• Stand alone and proven solutions to suit many
  applications such as dispensing, vessel charging
  and sampling
• Process applications can also be designed when a
  task specific containment solution is required
• Fast deliveries and disposable enclosures ensure
  suitability in RD locations

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Milling and PackOff Systemsfor Guaranteed
Primary Containment

• Dust containment when off-loading and packing off
  dry powder or wet cake product
• A range of sealing heads is available (Outward,
  Inward, Downward and Upward) together with
  continuous liner systems to give a clean and dust
  tight seal
• Primary containment to 50µg/m3 in the operators
  breathing zone
• Secondary containment utilizing Booths and
  Isolators can reduce this level to lt1µg/m3

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Dispensing and Sampling Facilities Turnkey
Solutions

• Custom designs to suit your specific application
• The whole package can be designed, managed,
  installed and commissioned by Extract Technology
  with one point of contact
• Dispensing and Sampling Facilities enable our
  Downflow Booths to be extended to incorporate
  airlocks, changing rooms, roller conveyors and
  turntables from approved vendors

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Service _at_ AnytimeUpgrades, Servicing and Spares
Support

• All Extract Technology equipment can be upgraded
  to ensure compliance with current cGMP
  regulations
• Relocations, upgrades and expansions are often
  undertaken as clients products and facilities
  change
• Containment studies to verify pre and post
  operator exposure levels
• IQ/OQ validation protocols and execution
• Regular service contracts undertaken
• Full global spares support

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Other Services AvailableMinimizing Your Risk
and Exposure

• Design and engineering studies
• Containment surveys, occupational hygiene audits
• Compliance and validation packages
• Risk assessment and containment strategy
• Development of SOPs and procedures
• Spares, servicing, upgrades and retrofits

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Customers and Installations
Abbott Labs Actavis Amgen Apotex AstraZeneca Baxte
r Healthcare Biogen Boehringer BMS Cardinal
Health Eli Lilly GlaxoSmithKline Hoffmann-La
Roche Johnson Johnson Medtronic Merck
Co Novartis Pfizer Sanofi Aventis Schering
Plough Solvay Wyeth Ayerst

• With over 25 years experience, our customer list
  is extensive
• We have supplied most of the worlds major
  pharmaceutical companies and many local
  manufacturers
• Projects also designed in conjunction with many
  AE companies and building contractors
• Installed systems in over 50 countries worldwide

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Finally...

• Our financial structure and backing ensures we
  are a long term market player
• Extract Technology is recognized by many major
  pharmaceutical and AE companies
• Thousands of our systems are in operation
  worldwide
• Our containment and aseptic experience is your
  personnel and product security
• Standard equipment offering value for money in
  shorter timescales is often the way forward
• We offer a full product portfolio of Downflow
  Booths, Containment Isolators, Pack-Off Systems,
  and Facilities
• Upgrades to existing equipment as clients needs
  change are often the solution
• Our interest is in long term partnerships, and
  ongoing customer satisfaction

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Contacts
Mike Davies Sales Marketing Manager Extract
Technology Huddersfield HD2 1UR UK Tel 44 1484
317001 mdavies_at_extract-technology.com