Defining the Future in Motion Control

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Defining the Future in Motion Control

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Defining the Future in Motion Control * * * * * * * * * * * * * * * * * * * * * * Founded: 1987 by Robert Bigler & Punita Pandit Headquarters: 3200 Patrick Henry ... – PowerPoint PPT presentation

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Title: Defining the Future in Motion Control


1
Defining the Future in Motion Control
2
  • Founded 1987 by Robert Bigler Punita Pandit
  • Headquarters 3200 Patrick Henry Drive
  • Santa Clara, CA 95054
  • USA (Silicon Valley)
  • Distributors 90 worldwide

3
International Offices
Germany Manufacturing, Service, Sales
Rochester, NY RD
Tokyo, Japan Sales
California Headquarters Manufacturing
4
SmartMotor
  • Motor
  • Encoder
  • Controller
  • Amplifier

All in one compact, single unit
5
Integrated Servo Advantages
  • Increase MTBF (Reliability)
  • Increase Throughput
  • Decrease Costs
  • Reduce Development Time
  • Eliminate Field Service

6
Integrated Motion Advantage Over Time
Electronic Component Size
Microprocessor Operational Temperatures
Transistor Efficiency
Processing Power
Network Speeds
Time
7
What is Class 5?
  • Faster processor, 7-10X faster than Class 4
  • Featuring transparent
    communications
  • Faster RS-232/485 com speeds (up 115.2kBaud)
  • Expanded 24V I/O option available
  • CANopen up to 1MBaud
  • Multi port simultaneous communications
  • Sine Mode commutation
  • Expanded math functions

8
Class 5 Is Simple
Traditional Method Discreet I/O Discreet motor
amplifier Discreet logic boards Wires Wires Wires
9
Class 5 Is Simple
SmartMotor Method vs.
Traditional Method
Less parts means less time. Less time means money
saved.
10
Class 5 Is Highly Advanced Motion Control
1) CANopen Communications
2) 5X faster program execution rates
3) Floating Point variables w/ trig.
4) Sinusoidal Commutation
5) Field re-flashable firmware
6) Fully consolidated drive logic
7) Tiny, 10mm square package
Dramatic new capabilities, with significantly
lower manufactured cost
11

Fully automatic motor-to-motor unifying
communication protocol over high-speed CAN and
the single most significant advancement in the
Integrated Servo Industry since its inception.
12
What is ?
1) Fast, easy communication over CAN
2) Up to 120 axes working together
3) Instantaneous setup
4) Elimination of master-slave relationships
5) Greatly reduced development time
6) From any motor to any motor!
True multi-axis freedom in an easy, modular
package
13
Class 5 makes SmartMotors Smarter
1) Expanded Math Capabilities
- Floating point, trig functions, and more
2) 8 user-defined interrupts
-Change parameters on the fly
3) DE/Dt Error limit rate of change
-Protect the user, protect the equipment.
4) Up to 17 programmable I/O channels per motor
An entire automation system in the palm of your
hand
14
Class 5 Is Smooth
1) New Sinusoidal Commutation mode
-Smooth motion, even at low speeds
2) Quieter than traditional methods
3) Enhanced trap mode for increased power
Ergonomic and comfortable, even in
noise-sensitive environments
15
Class 5 Is Easy
1) Drop-in replacement for servo or stepper
2) Quadrature and Step/Direction inputs
3) 4000 or 8000 count encoder
-Encoder following with infinite ratios
4) High power density makes retrofits simple
Reduced time sourcing parts Reduced time to
market Good for you and your customers!
16
Key Markets Applications
  • Factory Automation
  • Packaging and sorting
  • Traverse take-up winding
  • Glue laying
  • Aerospace
  • Flexible tooling systems for CNC machining of
    wings
  • High accuracy antenna positioning

17
IP Rated Motors
  • IP65 or 67
  • Mil-Style Connectors
  • Power (Drive Enable)
  • I/O (10 points 24V)
  • DeviceNet or CANOpen
  • RS485
  • Limits
  • Brake Option Available
  • Configurable LED Indication
  • NEMA 23 or NEMA 34

18
Synchronized Moves with
Three Axis XYZ Example
a1 b2 c3 'Motor addresses, x, y and z
x123000 'X Axis Target Position
y20000 'Y Axis Target Position
z8000 'Z Axis Target Position
PTS(xa,yb, zc) 'set 3-axis synchronized target position
GS 'Go, 3-axis linear interpolation
TSWAIT 'Wait until 3 axis move is complete
L70 Z axis, HLD60 X and Y axes
19
TableTop Robot
  • Work area up to 600mm x 500mm x 250mm
  • Up to 45kg load on Z-axis
  • 16 micron repeatability
  • Up to 30 optional channels of universal 24V I/O
  • 8,000 Preset positions
  • 1000 Subroutines Available
  • Stand alone linear interpolation
  • Plug and play capabilities

20
TableTop Robot
  • Soldering
  • UV curing
  • Drilling/tapping,
  • Vision inspection,
  • CNC,
  • Biomedical applications,
  • Dispensing applications,
  • Touch screen testing,
  • Fuel cell manufacturing and more

21
  • Directly import .dxf file to convert to G-Code
  • Up to 6 axes, with mimicing on any axis
  • Full I/O control
  • Cutter compensation

22
NEMA 34 ServoStep
  • Encoder Resolution of 4096 Counts
  • Capable of Micro-Stepping the ServoStep is not
    confined to the full-step resolution of the
    stepper motor
  • Full 4096 Positional Resolution is achieved via
    PID Control
  • Its commutated uses less power causing it to
    run cooler and save you money
  • Many typical steppers can only achieve 200
    steps/revolution and dont have PID feedback

23
ServoStep Advantages
  • Uses all of the same great features as the Class
    5 products
  • Programming Language
  • 7W2 and 15 pin D-sub connectors
  • Optional 24 VDC expanded I/O and CAN bus
    available
  • Low Speed and High Torque allows for the
    elimination of gearheads

24
Class 9 SmartMotor

High torque, IP-67 packages with universal AC
power input, absolute encoder Ethernet IP.
Coming Fall 2011
The most powerful, compact, and versatile
Integrated Servo on the market, by a broad
margin. A true Industrial Servo.
25
Class 9 Hardware
  • IP Sealing
  • 120 to 240 VAC Input
  • Small Integrated Package
  • Convenient Interconnect with Animatics Own Proven
    Cables
  • 1 CAN Interface
  • 2 RS-485 Interfaces.
  • Master/External Encoder Interface
  • Programmable Limit Switch Output
  • High-Speed Input with True Position Capture
    Registers
  • External and Internal Brake Capabilities
  • 5 LED Status Indicators

26
Class 9 SmartMotor

27
Class 9 Software
  • Easy Peer-to-Peer communications over
  • Advanced Camming with Splines
  • Easy Programming Language
  • Easy-to-Use Development Tools

28
Animatics Institute
  • Week long training at Santa Clara, California
    headquarters
  • Learn application solutions
  • Learn essential information about the SmartMotor
  • Learn sales and marketing strategies for
    Animatics products and systems
  • Improve Points Stars discount!

October 3rd-7th
29
Defining the Future in Motion Control
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