Welcome to Core Systems, LLC Introduction Since 1949 the

1
Welcome to Core Systems, LLC
2
Introduction
Core boasts a history of innovation and
technology leadership in injection molding.

• Since 1949 the company has cultivated long-term
  relationships with OEM customers

3
Introduction

• Value added manufacturing partner
• Difficult to mold
• Value added sub-assemblies
• High level of engineering and design support
• New project management expertise
• Highest commitment to quality

4
Corporate Milestones
Corporate Events
5
Corporate Overview
Core has more than 400 employees, and 120
injection molding machines located in two
manufacturing facilities in Ohio.

• Painesville, Ohio
• Corporate headquarters
• 104,000 square feet
• 77 Injection molding machines
• 25-1000 ton
• High precision, highly cosmetic,
• multiple colored parts
• Highly engineered resins
• Tool building, repair and
• maintenance
• Small appliance components

6
Corporate Overview

• Mount Gilead, Ohio
• 74,000 square feet
• 24 Injection molding machines
• 85 1000 ton
• Major appliance components and assembly

7
Manufacturing Expertise
Cores manufacturing expertise begins with
exceptional product design and engineering and
continues through program management and
leading-edge manufacturing processes.

• Product Design and Engineering
• Moldflow analysis
• Rapid prototyping
• Pro/E, Catia, SolidWorks, Unigraphics
• Complex Program Management
• Product planning system
• Tooling management (Domestic and Asian)
• Customer communications tools
• Total corporate involvement

8
Manufacturing Expertise
Cores manufacturing expertise begins with
exceptional product design and engineering and
continues through program management and
leading-edge manufacturing processes.

• Leading Edge Manufacturing
• Insert molding
• Gas assist molding
• Highly cosmetic parts
• High gloss
• Tight color tolerances
• Painted parts
• Complex Assemblies
• Secondary operations

• Cost Reduction Engineering
• Production part enhancement
• EDI Capabilities
• ERP system Material releases
• Invoicing
• Advance shipping notices
• JIT shipping schedules

9
Quality Systems
Central to Cores continued success is its
commitment to leading in quality.

• Certification
• ISO 90012000 (without design)
• TS 16949 (early 2008)
• ISO 14000 (late 2008)

• Methods
• SPC
• DOEs
• Six Sigma
• Equipment
• Ram optical
• Zeiss CMM
• MicroVu system
• Instron Tensile Tester