Parker%20IntraflowTM%20and%20Process%20Analytics:%20Deployment%20Status,%20Technology%20Development,%20and%20Beyond%20CPAC%20

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Parker IntraflowTM and Process Analytics
Deployment Status, Technology Development, and
BeyondCPAC Fall Meeting NeSSi Session 11/8/07

• CPAC Fall Meeting NeSSi Session 11/8/07

Mike Cost Applications/Innovation Engineer
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Where Were Are and Where Were Going

• Field Applications and Growth Trend
• Smart Systems and Current Architecture
• Merging Analytics with IntraflowTM The Final
  Frontier
• Hardware Development and Applications Flexibility
  Improving the Base

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• IntraflowTM Global Installed Customer Base
• Lead Users- Multiple systems per site
• ExxonMobil Sarnia, ONT / Nanticoke, ONT/
  Antwerp, Belgium / Baytown, TX / Baton Rouge, LA
  / Notre Dame de Gravenchon, France/ SPT Mega
  plant project
• Eastman Chemical Kingsport, TN
• OMV Burghausen, Germany
• UOP Des Plaines, IL
• Lanxess Sarnia, ONT
• Total Across France
• BP Whiting, IN / Marseille, France
• Formosa Plastics Port Lavaca, TX
• Imperial Oil Nanticoke, ONT
• Dow Chemical Ft. Saskatchewan, AB
• BASF Port Arthur, TX
• Chevron Pascagoula, MS / Richmond, CA

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IntraflowTM Growth Review
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How Did We Get There?
Applications Flexibility

• 10-Stream Natural Gas BTU Analysis System
• Coalescing Membrane Separator Drain Header
• Restricted Orifice Header Pressure Control
• Freeze Protection Heating

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How Did We Get There?
Sub-Systems for Integration by Others Low Sulfur
Diesel Application

• 0-1ppm C2H4measurement in high purity C3H6
  stream
• Low volume SCS a plus
• Silco-steel treatment imperative to avoid C2H4
  sticking to stainless
• Silco-steel treated modular components
  simplifies system integration

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How Did We Get There?

• High Pressure Development Lab Application
• Gas delivery system for glove box experiments

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How Did We Get There?
Partnerships Expanding Modularity

• Working closely with SpectraSensors
• Achieving 100ppb moisture LDL
• Providing scalable system platform allowing
  numerous performance options

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Smart Systems Platform NeSSITM Gen II
Parker HMI with PLC
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Current Gen II Architecture
4-20mA
PLC
Ethernet to Technician Workstation

• Its all about the information!

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Smart System Application It Really Works
Operators Dont Trust the Analyzer

• Lanxess / Sarnia lack of confidence led to
  moisture related upsets shutdowns of butyl
  rubber plant
• New tools deployed remote validation and
  bypass analyzer 4-20mA flow indication via
  DCS
• 100 uptime since June, 2005
• Plant shutdowns have been averted (_at_ 300K
  ea)

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• Complete smart sample system integration
• Ethylene glycol liquid service
• Flow pressure sensing
• Conductive heating
• Conventional grab sample system
  functionalities

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Communication Developments
Non-IS 24VDC Power Supply for Solenoid Valves and
possibly sensor IS power supply
Bus Communications possibly power supply

• Bus Conversion Card
• Multi-bus chipset applicated for specific bus
• On-board IS barriers supporting wide range of
  sensor voltage requirements
• Bus signal conversion to relay output for
  non-IS solenoid valve actuation

Typically Div 2
Typically Div 1
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IntraflowTM and Analytical Hardware

• GE Sensing analyzers

• Hardware Development

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Sample Extraction/Conditioning System
Micro Analytical Device
CCIMS or ProBloc Mount
Extraction Point In-Line Filtration, Sample
Conditioning and Process Analysis
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NeSSITM with Analytics The Final Frontier

• Scott Gilbert, CPAC Visiting ScholarCrystal
  Vision Microsystems LLCAtofluidic Technologies,
  LLC
• Split flow approach to sampling
• m-fluidic LC Chip for On-line Sample Pretreatment
• Pulsed electrochemical detection (on-chip)

Liters per minute
microliters per minute
nanoliters per minute
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Complete Sampling and Pretreatment Assembly
Prototype for NeSSITM
Modular fluid block designed for NeSSI mounted on
a Parker-Hannifin Intraflow? substrate Courtesy
of Scott Gilbert, CPAC Visiting Scholar
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NeSSiTM Gen III IntraflowTM and microAnalytics

• Actively seeking analyzer systems for integration
  into NeSSiTM platform
• Progressive concurrent move to Gen II and Gen III
  architecture
• Current analytical platforms are developing SP76
  compliant hardware

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Key Elements for Continued Growth

• Continue systems solutions approach Tap to
  Termination capabilities
• Continue development of key sample conditioning
  components (pressure, flow, filtration, etc.)
• Continue development of analytical systems and
  interfaces for SP76 protocol
• wcost_at_parker.com,sdoe_at_parker.com,
  intraflow_at_parker.com

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IntraFlow Smart SHS w/ remote flow pressure
indication, CTC-Human Machine Interface, solenoid
pilot valve package
Sample Extraction
Sample Transport
Thank You!
Sample of HMI Screens pressure flow, alarms,
maintenance more!
Environmentally Compliant Sample Return or
Disposal
Cal Gas Delivery
Gas Generators
Analyzer (by others)