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Founded in 1952 in Knoxville, TN, Vinylex Corporation has over 50 years experience in the profile ex

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... Fixture, Marine and Contract Office Furniture to name a few. ... for patio furniture. The Division's quality. system is certified to. ISO 9001 and QS-9000. ... – PowerPoint PPT presentation

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Title: Founded in 1952 in Knoxville, TN, Vinylex Corporation has over 50 years experience in the profile ex


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  • Founded in 1952 in Knoxville, TN, Vinylex
    Corporation has over 50 years experience in the
    profile extrusion industry, utilizing the most
    modern cutting edge technology.

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The company was founded by two engineers and to
this day, exceptional engineering abilities help
differentiate Vinylex Corporation from other
profile extrusion companies.
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  • Initially producing vinyl welt for automotive
    seating applications, the company has evolved to
    one of the leading profile extrusion suppliers in
    the country, serving a variety of markets and
    processing nearly all types of thermoplastic
    materials.

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Consisting of two manufacturing locations the
Corporate office and primary manufacturing
facility located in Knoxville, TN and the second
plant located in Carrollton, TX, a suburb of
Dallas. Both locations have access to major
interstate highway and rail facilities.
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  • Both facilities have the capability to design and
    build extrusion dies and calibrators, plus the
    necessary downstream equipment to insure your
    parts are held to the highest dimensional
    integrity.

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  • Our markets include Automotive, Appliance, Lawn
    Garden, Construction, Commercial Refrigeration,
    Retail Display and Fixture, Marine and Contract
    Office Furniture to name a few. Serving such a
    variety of markets enables our engineers to be
    exposed to a wide range of design challenges.

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  • The materials we process include flexible and
    rigid PVC, PE and HDPE, polysulfone, styrene,
    nylon, ABS, PETG, polycarbonate and thermoplastic
    rubber. We also formulate and mix special PVC
    compounds and can do color matches on every
    material we process.

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  • A unique feature of Vinylex is that either of our
    locations can serve as a back-up for the other,
    meaning that when you choose Vinylex, you
    actually get dual source back-up capability if
    needed. Both locations are staffed and equipped
    to provide service in design, tooling, material
    selection and production.

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  • Tennessee
  • Knoxville Facility

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  • The Knoxville facility is the Corporate Office
    and was constructed in 1974. The plant has 45
    extruders of various sizes ranging from 11/2 to
    6 in barrel size that comprise 29 production
    lines.

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  • The facility occupies nearly 200,000 square feet
    and has a dedicated rail siding with bulk storage
    capacity for one million pounds of raw materials.

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  • To assist in part design and manufacturing
    feasibility, the Knoxville plant has eight
    engineers of various disciplines and five tool
    design technicians. Our engineers and technicians
    design and build tools to support a variety of
    requirements for customers in our various markets.

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  • Color matching is also available, utilizing the
    latest in color computer technology.

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  • Adequate warehousing space complements the
    production facility allowing for the
    consolidation of materials for more economical
    shipments. Customer stocking programs can be
    accommodated.

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  • Knoxville has dual durometer and co-extrusion
    capabilities,
  • plus the following
  • In-line and off-line fabrication
  • Twin screw extruder capability

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  • The Quality Assurance Program at the Tennessee
    facility is certified to ISO 9001 andQS-9000. It
    was the only extrusion supplier to
  • be awarded the
  • Distinguished Supplier Award by General
    Electric.

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  • Texas
  • Carrollton Facility

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  • The Carrollton Facility was constructed in 1985
    and has 15 extruders supporting 11 production
    lines. Most of the extruders can support dual or
    co-extrusion requirements.

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  • The plant encompasses over 80,000 square feet
    with bulk storage capacity for 500,000 pounds of
    raw materials. The facility also has finished
    goods warehousing to support production and
    customer requirements.

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  • Carrollton also has dual durometer and
    co-extrusion capability, plus
  • In-line fabrication, including cut-to-length,
    punching, drilling, and special packaging
  • Specialty nylon and thermoplastic rubber
    processing capabilities

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  • Color matching is available. The Division
    supplies many of the major casual furniture
    manufacturers with over 60 colors of vinyl
    strapping for patio furniture.

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  • The Divisions quality system is certified to
    ISO 9001 and QS-9000.

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  • Product Review

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  • TRW Airbag Containment ExtrusionUsed for the
    containment of curtain airbag assemblies. Made
    from a flame retardant polyolefin material, this
    part is extruded and punched in line, saving
    additional labor and handling.

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  • Two-Piece Rigid AssemblyBoth parts produced by
    Vinylex and designed to mate together. Both
    parts are color matched to customer
    specifications and are used in a modular storage
    system for use in water and amusement parks. The
    material is rigid PVC.

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  • Dual Durometer, Co-extruded Door Threshold with
    Wood GrainThis part is extruded using a rigid
    vinyl substrate and then covered with a wood
    grain cap stock over the show surface to match
    the door assembly. Cap stock can be matched to
    other wood grained patterns.

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  • Dishwasher Trim Strip This part is used as a
    trim piece used to fit onto the flange of the
    dishwasher tub. The part is dual durometer and is
    punched in line to save additional labor from
    performing the operation in the fabrication
    department. The part is offered in two other
    colors, matched to customer specifications.

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  • Retail DisplayThis part is produced from PETG,
    a material sold by Eastman Chemical used as a
    substitute for polycarbonate in some
    applications. This particular part is used as a
    clear covering over the bar code and other POP
    information.

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