Title: Founded in 1952 in Knoxville, TN, Vinylex Corporation has over 50 years experience in the profile ex
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2- Founded in 1952 in Knoxville, TN, Vinylex
Corporation has over 50 years experience in the
profile extrusion industry, utilizing the most
modern cutting edge technology.
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7The company was founded by two engineers and to
this day, exceptional engineering abilities help
differentiate Vinylex Corporation from other
profile extrusion companies.
Stage One
Stage Two
Stage Three
8- Initially producing vinyl welt for automotive
seating applications, the company has evolved to
one of the leading profile extrusion suppliers in
the country, serving a variety of markets and
processing nearly all types of thermoplastic
materials.
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14Consisting of two manufacturing locations the
Corporate office and primary manufacturing
facility located in Knoxville, TN and the second
plant located in Carrollton, TX, a suburb of
Dallas. Both locations have access to major
interstate highway and rail facilities.
15- Both facilities have the capability to design and
build extrusion dies and calibrators, plus the
necessary downstream equipment to insure your
parts are held to the highest dimensional
integrity.
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21- Our markets include Automotive, Appliance, Lawn
Garden, Construction, Commercial Refrigeration,
Retail Display and Fixture, Marine and Contract
Office Furniture to name a few. Serving such a
variety of markets enables our engineers to be
exposed to a wide range of design challenges.
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27- The materials we process include flexible and
rigid PVC, PE and HDPE, polysulfone, styrene,
nylon, ABS, PETG, polycarbonate and thermoplastic
rubber. We also formulate and mix special PVC
compounds and can do color matches on every
material we process.
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32- A unique feature of Vinylex is that either of our
locations can serve as a back-up for the other,
meaning that when you choose Vinylex, you
actually get dual source back-up capability if
needed. Both locations are staffed and equipped
to provide service in design, tooling, material
selection and production.
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37- Tennessee
- Knoxville Facility
38- The Knoxville facility is the Corporate Office
and was constructed in 1974. The plant has 45
extruders of various sizes ranging from 11/2 to
6 in barrel size that comprise 29 production
lines.
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41- The facility occupies nearly 200,000 square feet
and has a dedicated rail siding with bulk storage
capacity for one million pounds of raw materials.
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44- To assist in part design and manufacturing
feasibility, the Knoxville plant has eight
engineers of various disciplines and five tool
design technicians. Our engineers and technicians
design and build tools to support a variety of
requirements for customers in our various markets.
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48- Color matching is also available, utilizing the
latest in color computer technology.
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53- Adequate warehousing space complements the
production facility allowing for the
consolidation of materials for more economical
shipments. Customer stocking programs can be
accommodated.
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55- Knoxville has dual durometer and co-extrusion
capabilities, - plus the following
- In-line and off-line fabrication
- Twin screw extruder capability
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61- The Quality Assurance Program at the Tennessee
facility is certified to ISO 9001 andQS-9000. It
was the only extrusion supplier to - be awarded the
- Distinguished Supplier Award by General
Electric.
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66- Texas
- Carrollton Facility
67- The Carrollton Facility was constructed in 1985
and has 15 extruders supporting 11 production
lines. Most of the extruders can support dual or
co-extrusion requirements.
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72- The plant encompasses over 80,000 square feet
with bulk storage capacity for 500,000 pounds of
raw materials. The facility also has finished
goods warehousing to support production and
customer requirements.
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74- Carrollton also has dual durometer and
co-extrusion capability, plus - In-line fabrication, including cut-to-length,
punching, drilling, and special packaging - Specialty nylon and thermoplastic rubber
processing capabilities
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76- Color matching is available. The Division
supplies many of the major casual furniture
manufacturers with over 60 colors of vinyl
strapping for patio furniture.
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78- The Divisions quality system is certified to
ISO 9001 and QS-9000.
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81 82- TRW Airbag Containment ExtrusionUsed for the
containment of curtain airbag assemblies. Made
from a flame retardant polyolefin material, this
part is extruded and punched in line, saving
additional labor and handling.
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84- Two-Piece Rigid AssemblyBoth parts produced by
Vinylex and designed to mate together. Both
parts are color matched to customer
specifications and are used in a modular storage
system for use in water and amusement parks. The
material is rigid PVC.
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86- Dual Durometer, Co-extruded Door Threshold with
Wood GrainThis part is extruded using a rigid
vinyl substrate and then covered with a wood
grain cap stock over the show surface to match
the door assembly. Cap stock can be matched to
other wood grained patterns.
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88- Dishwasher Trim Strip This part is used as a
trim piece used to fit onto the flange of the
dishwasher tub. The part is dual durometer and is
punched in line to save additional labor from
performing the operation in the fabrication
department. The part is offered in two other
colors, matched to customer specifications.
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90- Retail DisplayThis part is produced from PETG,
a material sold by Eastman Chemical used as a
substitute for polycarbonate in some
applications. This particular part is used as a
clear covering over the bar code and other POP
information.
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