Title: Montana Microbial Products
1Montana Microbial Products
- A Research and Development Company
commercializing microbial products and technology - Products
- Enzymes for fuel alcohol production
- Integrated cellulose and starch process
- Barley protein concentrate for fish feed
- Bacteria to control plant diseases
2Fuel Alcohol Industry
- Developed to address high prices and help with
energy independence - Renewable Fuel Standard to create mandate and
market for biofuels - Current US industry based on corn
- Need for development of fuels from sources other
than corn. - DOE focus on cellulose (cellulosic ethanol)
3Cellulosic EthanolRenewable Fuel Standards
Schedule
4Cellulosic Ethanol Sources
5Cellulosic Ethanol Production
- Thermochemical
- CHP generate heat and power for sale on grid,
syn gas becomes by-product or co-product - High up-front capital costs access to grid
- Biochemical (Enzyme Based
- Focus on low-lignin agricultural waste feedstocks
cornstover, wheat straw, sugarcane bigasse - Lower up-front capital costs
6DOE Biofuels Policy
- High Impact Feedstocks 100 million tonnes
- Large Scale Biorefineries
- No starch
- 25 years and no commercial plants
7Cellulosic Ethanol Economics
- Low density expensive to haul
- 65/ton FOB Plant 0.76/gal etoh
- Very absorbent dilute slurries, high capital
costs - 4.50/gal plant capacity Debt repayment
0.53/gal - Expensive processing enzyme and energy cost
- Enzymes 0.36 to 0.50 gal etoh produced
- Distillation 3-4X conventional corn plant
8Regional Approaches
- Fit Project to Local Resources
- Use all available resources within reasonable
distance, i.e. starch and cellulose sources - Reduce Costs
- Reduce energy costs, i.e. Process changes, lignin
- Feedstock collected as a result of some other
activity, i.e. wood waste, food processing, etc - Create valuable co-products
- Barley protein, chemicals, energy products
9Straw to Ethanol Montana Resources
- Montana Barley Straw Fairfield Bench 710
million gallons - Integrate with feed barley, off spec malt barley,
livestock feeding 1520 million gallons
10Add Value Food and Fuel
- Barley Protein Concentrate
- Aquaculture Feeds
11 Creating Value
- One ton of barley will produce 560 lbs of BPC and
83 gal of Ethanol - BPC will sell for 700-800/ton (fishmeal sells
for approximately 900/ton) - EtOH will sell at prevailing market prices
- One ton of barley worth 278,
- Conventional ethanol (153 and DDG 125
12Aquaculture
- Aquaculture is the fastest growing sector of
agriculture - Fishmeal is the main diet constituent of farmed
trout, salmon, shrimp and other hatchery fish - It takes approximately 4.5 units of wild fish per
unit of fishmeal - 4,963,000 m. tons fishmeal consumed annually
- 46 aquaculture, 26 poultry, 24 pigs
- Major research effort to develop plant based
protein sources to replace fishmeal
13Conclusion
- Biofuels from local biomass is feasible but
- Requires flexibility (think outside the box)
- Use all available resources
- Is capital intensive
14Thank You
-
- Contact Cliff Bradley, Bob Kearns
- MMP, 109 S. Parkmont, Butte
- 406 494 3390
- cbradley_at_montana.com
- kearns_at_3rivers.net