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Hardware Quality Assurance

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Our Hardware Quality Assurance Program Ensures Products Conform to Applicable ... Hardware quality assurance engineer (Chairman) At least one engineering ... – PowerPoint PPT presentation

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Title: Hardware Quality Assurance


1
Hardware Quality Assurance
New HorizonsShedding Light On Frontier Worlds
Ralph Instrument Critical Design ReviewAug 5
6, 2003
  • Jim Stockton
  • Ralph Product Assurance Manager
  • (303) 939- 4441
  • jstockton_at_ball.com

2
Our Hardware Quality Assurance Program Ensures
Products Conform to Applicable Specifications and
Workmanship Standards
  • Planning and Design Control
  • Program-specific Quality Work Instructions (QWI)
    detail specific QA requirements
  • Drawing and test procedure reviews verify
    inclusion of design controls and quality criteria
  • Procurement Control
  • Subcontracts, bid packages, and purchase
    requisitions are reviewed to verify items are
    being procured from approved suppliers and that
    necessary QA requirements are included
  • Supplier surveys and source inspections are
    performed, as necessary
  • Receiving inspection is performed at receipt to
    verify conformance to drawings and specifications
  • Fabrication and Test Control
  • Certification logs/production orders are reviewed
    to verify completeness of planning, inclusion of
    inspection points, and verify that all
    requirements were met
  • In-process and final inspections are performed to
    verify conformance to drawings and process
    standards
  • Verify all prescreen/pretest preparations are
    complete, testing is per procedures, and all data
    is acceptable or identified as nonconforming

QWI provides floor personnel with specific QA
directions
QA reviews engineering and manufacturing
documentation
Our qualified supplier system ensures parts are
procured only from qualified vendors
3
Hardware Quality Assurance Program (continued)
  • Control of nonconforming product
  • Ensure all such material is identified,
    documented, and controlled
  • Discrepancies are documented on action item lists
    (AILs), material discrepancy reports (MDRs) and
    software discrepancy reports (SDRs)
  • The Material Review Board is responsible for
    material dispositions and formulates and defines
    recommended actions for failure analysis and
    corrective action activities. Membership
    includes
  • Hardware quality assurance engineer (Chairman)
  • At least one engineering representative
  • Validate measuring and test equipment calibration
  • Certify that cleanroom environmental control data
    are recorded and meet requirements
  • Prepare end-item data package
  • Participate in pack and ship operations
  • Provide post delivery inspection and material
    dispositions, as necessary

All nonconformances from receiving inspection
through delivery are formally reported and
dispositioned
MRB is chaired by the QA engineer
All standards for acceptable workmanship are
included in process documents and training
material
4
Partner / Subcontractor Assessment
Input to be provided by Jim Stockton
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