Zip-Chem

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Zip-Chem Aviation Products
Cor-Ban Corrosion Inhibiting Compounds
Calla Aircraft Appearance Products
Sur-Prep Critical Surface Cleaners Treatments
Aero-Lube Lubricants Lubricating Compounds
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Corrosion Preventative Products (CPCs)
CICs

• Overview
• Types
• Application
• Removal

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WHY SHOULD CPC BE USED?

• Wicks and Penetrates Where Primers and Topcoats
  Cannot
• Adds an Additional Barrier of Protection to the
  Structure
• Removes Easily

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Protection of Faying Surface
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Current Airframe CPC Coating
Standards

• BMS-3-35, BMS-3-23, BMS-3-29
• Sikorsky SS 8536 Type II
• Gulfstream GAC115AD
• AIRBUS 0908-001 Type I, II III
• MIL-PRF-85054 (rev. pending)

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COR-BAN 35 (Properties)On The QPL for BMS-3-35

• Two-Step process in a single application step
• Fast-drying(1hr), non-tacky, lightweight, thin
  film
• High penetration to seams and joints
• Translucent film allows for inspection

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Cor-Ban 35 Properties (cont)

• Water displacing
• gt2500 hrs. salt spray _at_ 0.75 mil
• No cracking or flaking to 40 F
• Easily Removable
• Aerosol NSN 6850-01-492-2932- Standard
• 8030-01-516-6254- Undyed

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Additional Corrosion Protection Standards

• Surface preparation or precoat
• Primer
• Topcoat
• Periodic aircraft washing with QUALIFIED products

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Application Considerations

• Inspect for Corrosion
• Clean Structure Prior to Application
• Mask Overspray Areas

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Application Considerations

• Do not apply a Coating CPC over any
  structure where corrosion is suspected
• Select a Maintenance CPC

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Application Considerations

• Maintenance CPC Products
• Insurance When There Is Not a Coating CPC
  Already In Place
• Applied if Repairs Are Not Feasible

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Application Considerations

• Maintenance CPC Products
• Non-Curing
• Light Oils
• Waxy Coating
• Contains a Corrosion Inhibitor
• Beware of Product Compatibility!

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Application Considerations

• Maintenance CPC Products (cont)
• MIL-PRF-81309 Type II
• Noxit 86 Fogging Aerosol
• D-5026NS - Aerosol
• ZC-026 Bulk Product,
  used in a spray system
• MIL-L-87177A

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Application Considerations

• Maintenance CPC Products (cont)
• BMS 3-38 Boeing CIC Specification
• Cor-Ban 22 Aerosol Bulk CPC
• Cor-Ban 27L Paste
• Both Products Have Surpassed
• 4000 Hours Salt Spray Testing

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Application Considerations

• Choose Application Process
• Airless System
• Air Assisted
• Aerosol

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Application Considerations

• Choose Application Process (cont.)
• Select Proper Wands Spray Nozzles
• Avoid Drips Puddles
• Keep Runs Sags Minimal
• Apply Proper Film Thickness
• Cor-Ban 35 applied 2 mils maximum (wet)

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5 Gallon Cart Sprayer
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Formit Spray System
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Formit Spray
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Formit Spray System

• Designed to be used with any aerosol manufactured
  by Zip-Chem
• Flexible 18 inch hose allows spraying in
  difficult to reach places

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Formit Spray Options

• Formits are available with different spray
  patterns
• Fan spray material fans out just like out of a
  spray gun
• 180 spray sprays at right angles to the
  direction of the tube and covers a 180 spray area

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Formit Spray Options

• Formits are available with different spray
  patterns
• 360 spray material sprays at right angles to
  the direction of the tube and covers all
  surrounding areas
• FOG- disperses fine mist of Noxit 86 in enclosed
  structural areas

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Formit Spray Demonstration
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Formit Fan Spray Demonstration
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Formit 180 Spray Demonstration
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Formit 360 Spray DemonstrationNSN-
6850-01-492-2942
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Formit FOG

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Formit FOG Spray Demonstration Using Noxit
86
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Improper CPC Application

• Excess CPC does not improve protection
• Hampers structural inspection
• Increases weight
• Increases drying time
• Blocks drain holes and paths

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Zip-Strip 125 Rinseable CPC Remover

• Water rinseable cleaner
• Extremely effective at removing old CPC and
  difficult to remove aviation soils
• Spray it on and rinse it away with no scrubbing

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• APC Touch Up Kits
• By
• Andpak Inc.

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Clip-PakTM

• The Clip-PakTM is available in clear film as
  well as foil film for urethanes.

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Clip-PakTM Multi-Use

• The Clip-PakTM Multi-Use allows multiple
  application methods (spray, brush, swab, etc.)

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Clip-PakTM Multi-Use Sprayer
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Mixing the Material
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Attaching the Spray Gun
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Spraying the Material
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Clip-PakTM Multi-Use BRUSH
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Clip-PakTM

• The Clip-PakTM allows the mixing of two part
  systems without undue exposure to chemicals.

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Clip-PakTM Jar Kit

• A two part floater kit is also available.

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Calla 296 602LFAqueous P/W Cleaner
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Issues Concerning Calla 296

• Cost
• Excessive Foaming
• Odors
• Shorter Wash Cycles
• Requires Frequent Hydrometer Readings
• 20 Percent Solution
• Emulsifying

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Calla 602LF

• Much Less Foam
• 5 Percent Solution
• Non-Emulsifying
• NSNs
• Drums- 6850-01-513-5233
• Pails- 6850-01-513-5237
• Gallons- 6850-01-513-5230

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Exterior Cleaning Products and
Disinfectants
MIL-PRF-87937 Callasolve 120 Calla 800 Calla
804 AMS 1452 1453 Calla 1452 EcoTru 1453
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Summary

• Corrosion Preventative Products (CPCs)
• Maintenance Chemicals Vs. Coating Systems
• Not all Mil Spec Products are the same
• Know the Characteristics of Selected CPC

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Summary (cont.)

• Paint Touch-Up Kits
• Multi-Use-Clip-Paks (CPMU)
• Sprayer or Brush
• Floater Kits Jar Kits
• Sprayer or Brush

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Summary (cont.)

• MIL-PRF-87937 Exterior Cleaners
• Callasolve 120 Type I
• Calla 800 Type II
• Calla 804 Type IV
• AMS 1452 1453 Aircraft Approved Disinfectants
• Calla 1452
• EcoTru 1453

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Summary (cont.)

• Aqueous Parts Washer Cleaners
• Calla 296
• Calla 602LF

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Zip-Chem Products Questions?????